Toolkit: Complex Systems Toolkit.

Author: Professor Michael Ward, CEng, FIMechE, FIET (University of Strathclyde).

Topic: Defining and understanding complex systems.

Title: The role of Wicked Problems thinking to help understand the extent of engineering involvement in complex systems.

Resource type: Knowledge article.

Relevant disciplines: Any.

Keywords: Available soon.

Licensing: This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. The work on which this project has been based was funded by the Engineering and Physical Sciences Research Council of the UK through the UK FIRES Program (EP/S019111/1) and the Future Electrical Machines Manufacturing Hub (EP/S018034/1). Earlier work supported by High Value Manufacturing Catapult has also been essential in developing the basis for this work.

Downloads: Available soon.

Who is this article for?: This article should be read by educators at all levels in higher education who are seeking an overall perspective on teaching approaches for integrating complex systems in engineering education. 

Related INCOSE Competencies: Toolkit resources are designed to be applicable to any engineering discipline, but educators might find it useful to understand their alignment to competencies outlined by the International Council on Systems Engineering (INCOSE). The INCOSE Competency Framework provides a set of 37 competencies for Systems Engineering within a tailorable framework that provides guidance for practitioners and stakeholders to identify knowledge, skills, abilities and behaviours crucial to Systems Engineering effectiveness. A free spreadsheet version of the framework can be downloaded. 

This resource relates to the Systems Thinking and Critical Thinking INCOSE competencies. 

AHEP mapping: This resource addresses several of the themes from the UK’s Accreditation of Higher Education Programmes fourth edition (AHEP4):  Analytical Tools and Techniques (critical to the ability to model and solve problems), and Integrated / Systems Approach (essential to the solution of broadly-defined problems).  

 

Premise:

Engineering is crucial to achieving imperatives such as decarbonisation. Yet engineering typically addresses specific, well-defined challenges rather than broad, ambiguous ones. Education and practice reinforce this approach, with even postgraduate and academic engineers often focusing on problem depth over breadth. While this produces deep technical insights and tangible technological capability, it risks delaying uptake and impact unless multidisciplinary teams are involved. Recognising this gap between aspirations and execution suggests a role for structured frameworks and tools to trigger bridging activity. Wicked problem thinking is a way to understand complex problems and systems thinking, and it is related to situations which are ambiguous, contested, sometimes lacking an end state, evolving over time, requiring collaboration, adaptability, and inherently cross-disciplinary.  

 

Background:

Climate change is a helpful case in illustrating the gap between global ‘wicked’ problems, and the work of the engineer.  Engineering’s success, by underpinning industrialisation and thereby enabling mass consumption, can also be seen as its biggest failing in contributing to climate change (Datea & Chandrasekharana, 2022) and other environmental impacts. Going forward, engineers must help mitigate it, through better deployment of existing technologies and creation of new ones.  Clearly climate change is complex, spanning scientific, technological, behavioural, and political dimensions, and this complexity limits what can be achieved solely from engineering consideration. Conventional engineering methods, though highly effective at the project and programme level, risk drifting away from the original issue and producing isolated solutions with limited systemic effect. 

 

Wicked problems thinking:

Global challenges like climate change are sometimes labelled “super-wicked” problems—time-limited, caused partly by the problem-solvers, lacking central authority, and often deferred (Levin et al.). In engineering, wicked problems present a risk, because engineers are inherently tasked with addressing a part of the wider problem and often via particular approaches.  Perhaps it is not surprising, then, that engineers are trained for structured problems with clear solution methods (Schuelke-Leech, 2021). Unfortunately such approaches are rarely transferable directly to wicked contexts, except when problem structure and solution approaches align unusually well. Education reinforces this, as engineering curricula focus on well-defined challenges (Lönngren, 2017).   

At the research level, problems are often entangled, requiring both high-level perspective and detailed work. Sustainable engineering science (Seager et al., 2012) calls for ethical awareness, adaptive methods, and “interactional expertise” drawn from other disciplines. While this opens opportunities to measure cause and effect across scales, tangible short-term indicators often dominate. 

 

A structured approach to Wicked Problems:

Alford & Head’s (2017) typology places problems on a spectrum from “Tame” to “Very Wicked.” Most engineering projects are tame, even when complex, because specification and management processes reduce ambiguity. Issues like decarbonisation-related engineering research, however, often involves wicked characteristics.  This framework has recently been extended (Fehring, 2025) to allow consideration of a wider range of engineering research scenarios, Figure 1.   

 

Figure 1.  A framework for categorising complexity of engineering research scenarios (Fehring) 

 

Each of the identified scenario types is somewhat distinctive, as follows: 

 

Conclusions:

 

References:

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters. 

Toolkit: Complex Systems Toolkit.

Authors: Dr. Natalie Wint (University College London); Dr. Mohammad Hassannezhad (University College London); Dr. Manoj Ravi (University of Leeds).

Topic: Complex systems competencies.

Title: Understanding complex systems competencies required in engineering graduates. 

Resource type: Knowledge article.

Relevant disciplines: Any.

Keywords: Available soon.

Licensing: This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. 

Downloads: Available soon.

Learning and teaching resources:

Who is this article for?: This article should be read by educators at all levels in higher education who are seeking an overall perspective on teaching approaches for integrating complex systems in engineering education. 

Related INCOSE Competencies: Toolkit resources are designed to be applicable to any engineering discipline, but educators might find it useful to understand their alignment to competencies outlined by the International Council on Systems Engineering (INCOSE). The INCOSE Competency Framework provides a set of 37 competencies for Systems Engineering within a tailorable framework that provides guidance for practitioners and stakeholders to identify knowledge, skills, abilities and behaviours crucial to Systems Engineering effectiveness. A free spreadsheet version of the framework can be downloaded. 

AHEP mapping: This resource addresses several of the themes from the UK’s Accreditation of Higher Education Programmes fourth edition (AHEP4). 

 

Premise:

This article outlines the core competencies required for engineering students to effectively engage with complex systems. Such systems involve a range of technical and non-technical components that interact in non-linear and unpredictable ways. Working effectively with such complex systems requires collaboration across engineering disciplines, as well as other fields and stakeholder groups.  

Within AHEP4, complex problems are referred to as those which “have no obvious solution and may involve wide-ranging or conflicting technical issues and/or user needs that can be addressed through creativity and the resourceful application of engineering science” (p.26). The ability to work productively with complex systems is therefore essential for engineers and helps them address problems increasingly experienced in business and society, which have many interdependent components and lack clear or stable solutions.  

The aim of this article is to provide a foundational framework that integrates the knowledge, skills and attitudes necessary for undergraduate and graduate engineering students to navigate complexity. In so doing, it serves educators, curriculum designers, and students seeking to develop the mindset and skills required to tackle the challenges of the 21st century within an increasingly volatile, uncertain, complex, and ambiguous (VUCA) world (SEFI, 2025).  

This knowledge article, informed by the INCOSE Competency Framework for Systems Engineering (INCOSE, 2018), categorises complex systems competencies into eight core competencies. These competencies encompass mindset and foundations, technical methods and tools, management and delivery, and attributes and behaviours. The description of each competency references learning outcomes (LOs) outlined in AHEP4 (Engineering Council, 2025) and the International Engineering Alliance (IEA) Graduate Attributes (2021) to establish a common baseline for all engineering graduates (see Appendix for mapping).  

 

The eight core complex systems competencies:

1. Systems thinking and problem framing 

The ability to take a holistic approach, to consider a problem from multiple perspectives and to understand how a system’s parts interact to produce emergent behaviour.  

Students must be able to understand what makes a system ‘complex’ and move beyond narrow problem-solving to identify root causes. This involves understanding fundamental Systems thinking concepts including hierarchies and interfaces (structural dimension), holism and cause-effect (dynamic dimension), lifecycles (time dimension), and multiple perspectives (perception dimension).  

Systems thinking enables engineers to anticipate ripple effects, emergent behaviours, and trade-offs, designing solutions that remain robust under uncertainty. AHEP4 requires students to “formulate and analyse complex problems to reach substantiated conclusions” (LO2) and to “apply an integrated or systems approach to the solution of complex problems” (LO6).  

2. Critical thinking 

The ability to question assumptions, evaluate evidence, apply logical reasoning, and justify decisions based on reasoned arguments and evidence.  

Navigating complex systems involves working with a variety of (often conflicting) goals, information, and data types from across discipline and stakeholder groups. Critical thinking is thus necessary to enable engineers to identify biases, avoid oversimplification and flawed reasoning, and to make ethical, transparent and evidence-informed decisions with consideration for unintended consequences. AHEP4 requires graduates to “critically evaluate technical literature and other sources of information to solve complex problems” (LO4). 

3. Simulation, modelling and data literacy 

The ability to apply scientific, mathematical, and engineering principles to model, test, and improve complex systems.  

Working with complex systems involves a range of resources including people, data and information, tools and appropriate technologies. Students must be able to create, apply and validate system models (as physical, mathematical, or logical representation of systems) and demonstrate competence in simulation and data literacy to address uncertainty and complexity at scale. This may involve using models and data to justify assumptions, explore scenarios, predict the consequences of actions, solve difference equations, conduct sensitivity and stability analysis, and predict the probability of risk.  

This aligns with several AHEP4 outcomes: “apply mathematics, statistics, and engineering principles to solve complex problems” (LO1); “apply computational and analytical techniques while recognising limitations” (LO3); and “select and critically evaluate technical literature and other data sources” (LO4).  

4. Design for complexity and changeability 

The ability to design adaptable, robust, and resilient systems across their lifecycle.  

Changes (both planned and unplanned) are inherent in complex systems. Long-term success of a system therefore requires design for resilience to first hand/internal (by the system), second hand/external (to the system) or third hand (around the system) change. Design for complexity and changeability ensures systems can evolve and integrate new capabilities across their lifecycle.  

AHEP4 requires engineers to be able to innovatively “design solutions that meet a combination of societal, user, business and customer needs” (LO5). This may involve designing systems that deliver required functions over time, including evolution, adaptability, and integration across subsystems (capability engineering), and supports evaluation of alternatives, balance competing objectives, and justify transparent decisions (decision management).  

5. Project and lifecycle management 

The ability to plan and deliver engineering activities across the system lifecycle, ensuring outcomes are delivered on time, on cost, and with integrity.  

Complex systems involve many subsystems with various purposes and lifecycles. This necessitates effective coordination and delivery processes and a focus on early planning and lasting systemic impacts. Project and lifecycle management allows for concurrent engineering (parallelisation of tasks), and verification and validation of tasks in dynamic environments. Graduates must “apply knowledge of engineering management principles, commercial context, project and change management” (AHEP4, LO15).  

This aligns with the Engineering Attribute of Project Management and Teamwork and the INCOSE Framework competencies in Lifecycle Processes, Integration, and Project Management, emphasising coordinated delivery and long-term value creation across socio-technical systems. Lifecycle awareness prevents short-term optimisation and emphasises aspects such as maintainability, whole-life value delivery and total expenditure (TOTEX) thinking, all of which support efforts towards sustainability and net-zero.  

6. Risk and uncertainty management 

The ability to identify, assess, and manage technical, social, environmental, and ethical risks at multiple levels of complex systems.  

Complex systems are inherently uncertain, with cascading risks that must be anticipated and managed proactively. Risk management enables students to quantify source and impact of uncertainties where possible and apply precaution where uncertainty is irreducible, ensuring safety, sustainability, and governance.  

AHEP4 requires graduates to “use a structured risk management process to identify, evaluate and mitigate risks (the effects of uncertainty)” (LO9), ranging from project-specific challenges to systemic threats, which need to “adopt a holistic and proportionate approach to the mitigation of security risks” (LO10).  

7. Collaboration and communication 

The ability to work effectively across disciplines, boundaries, and cultures, while conveying complex insights clearly to technical and non-technical audiences. 

Complex systems challenges cannot be solved by individuals alone and include consideration for stakeholders across industry, policy and society. Such collaborative processes involve participatory problem-solving, learning from others, inclusive communication, and negotiation and persuasion strategies, all of which necessitate emotional intelligence.  

AHEP4 expects graduates to “function effectively as an individual, and as a member or leader of a team, being able to evaluate own and team performance” (LO16). They must be able to influence stakeholder decisions, foster alignment, and shape outcomes across industry, policy, and society (AHEP4, LO17).  

8. Professional responsibility 

The ability to apply professional and societal responsibilities in decision-making, with awareness of ethical implications and long-term impacts and unintended consequences of engineered systems.  

Engineers increasingly work on complex systems that shape lives, societies, and ecosystems. Ethical responsibility ensures that technical competence aligns with social good and involves consideration for trade-offs between factors including environmental impact, affordability and social acceptance. This aligns with AHEP4, IEA, and INCOSE principles on ethics, professionalism, and leadership, ensuring engineers act responsibly within complex systems and contribute positively to society and sustainability. AHEP4 requires graduates to “identify and analyse ethical concerns and make reasoned ethical choices informed by professional codes of conduct” (LO8) and “evaluate the environmental and societal impact of solutions to complex problems” (LO7).  

 

Conclusions:

This article defines a set of eight integrated competencies that prepare engineering graduates to navigate complex systems. Together, they combine knowledge (what graduates must know), skills (what they can do), and attitudes (how they behave and think). Embedding these competencies requires project-based learning, interdisciplinary collaboration, and reflective exercises, while assessment should include portfolios, teamwork, and scenario analysis. Employers and professional bodies can reinforce these competencies through mentoring, internships, and early career development. 

By aligning with INCOSE, AHEP4, and IEA GA frameworks (see Appendix for mapping), this guidance provides an internationally consistent foundation that can be adapted to local contexts, equipping engineering graduates to address complex, interdependent challenges of the 21st century with competence, integrity, and resilience.  

 

Appendix:  

Mapping between Eight Core Competencies and Standard frameworks 

Proposed Core Competency   INCOSE * AHEP4 ** IEA GA *** 
Systems Thinking & Problem Framing ST LO2, LO6 WA2
Critical Thinking   CT LO4 WA4, WA11 
Simulation, Modelling & Data Literacy  IM, SM  LO1, LO3, LO4  WA1, WA4, WA5
Design for Complexity & Changeability  CP, DM, DF LO5  WA3 
Project & Lifecycle Management   LC, PL, CE, CP  LO15  WA10 
Risk & Uncertainty Management  CE, PL, RO  LO9, LO10
Collaboration & Communication   CC, TD, TL, EI  LO16, LO17  WA8, WA9 
Professional Responsibility  EI, EP  LO7, LO8  WA6, WA7 

 

* INCOSE Competency Framework, 2nd edition (2018) 

** AHEP4 Learning Outcome (LO) (2025) 

*** International Engineering Alliance (IEA) Graduate Attributes (GA) (2021) 

 

CC = Communications 

CE = Concurrent Engineering  

CP = Capability Engineering 

CT = Critical Thinking 

DF = Design For … 

DM = Decision Management 

EI = Emotional Intelligence 

EP = Ethics and Professionalism 

IM = Information Management 

LC = Life Cycle 

LO = Learning Outcome 

PL = Planning 

RO = Risk and Opportunity Management 

TD = Team Dynamics 

TL = Technical Leadership 

SM = Systems Modelling and Analysis 

ST = Systems Thinking 

WA = Washington Accord 

 

References:

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters.  

Toolkit: Complex Systems Toolkit.

Author: Professor Robert Geyer (Lancaster University).

Topic: Complexity and engineering policy. 

Title: A tool for thinking about complex systems and policy. 

Resource type: Knowledge article.

Relevant disciplines: Any. 

Keywords: Available soon.

Licensing: This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. 

Downloads: Available soon.

Learning and teaching resources:

Who is this article for?: This article should be read by educators at all levels in higher education who are seeking an understanding of the connection between complex systems in engineering education and public policy. 

Related INCOSE Competencies: Toolkit resources are designed to be applicable to any engineering discipline, but educators might find it useful to understand their alignment to competencies outlined by the International Council on Systems Engineering (INCOSE). The INCOSE Competency Framework provides a set of 37 competencies for Systems Engineering within a tailorable framework that provides guidance for practitioners and stakeholders to identify knowledge, skills, abilities and behaviours crucial to Systems Engineering effectiveness. A free spreadsheet version of the framework can be downloaded. 

This resource relates to the Systems Thinking and Critical Thinking INCOSE competencies.

AHEP mapping: This resource addresses several of the themes from the UK’s Accreditation of Higher Education Programmes fourth edition (AHEP4):  Analytical Tools and Techniques (critical to the ability to model and solve problems), and Integrated / Systems Approach (essential to the solution of broadly-defined problems). Additionally, this resource addresses the Communication theme. 

 

Premise: 

In engineering there is often a direction/endpoint: the building is completed, the project finalised, the product made.  In policy, different groups want different things: the goals may shift and the values become contested, uncertain, and emergent (depending on ‘events’) – more of an on-going ‘dance’ than a final outcome. So what happens when the relatively simple/complicated field of engineering and physical systems bump into the complex/chaotic and often tumultuous, emotional, and values-laden arena of public policy? 

 

Engineering complexity and public policy: 

For the past 30+ years, there has been a growing literature on complex systems/complexity and policy making, and more recently, increasing work within UK government circles (2023 UK Systems Thinking Toolkit ; 2020 Magenta Book – Handling Complexity in Policy Evaluation) on how to use systems and complex systems thinking to better understand public policy. This short article introduces one popular tool for conceptualising complexity and policy: the Complexity Diagram (also known as a Stacey Diagram/Matrix) and how it can help people to see the larger policy picture and an engineer’s role in it.  

The diagram was originally developed by Professor Ralph Stacey in the 1990s and has been used widely in complexity and systems thinking (including in the aforementioned 2020 Magenta Book). The description below is from Geyer and Rihani (2010), and there is also a related YouTube video 

Figure 1: A Version of the Complexity Diagram. Harrison and Geyer (2022).

As shown in Figure 1, the Complexity Diagram combines two axes based on the degree of certainty and the degree of agreement for a particular policy area. High levels of certainty indicate that the issue is well known, understood, and data is available, while low levels of certainty imply that it is unknown and contested with poor or no data. Meanwhile, high levels of agreement denote substantial public agreement over the issue and its solution, while low levels of certainty imply substantial public debate and disagreement. These two axes create five main zones of decision-making: 

It is important to note that the complexity diagram can be applied to any level of policy. 

 

Complexity and policy in practice:

At a local level, one example of the complexity diagram in practice would be the need for transmission masts that emerged with the development of mobile phones. The technological need for some form of mast system was relatively clear and particular specifications (distance of coverage, etc.) could be mapped out. However, there was substantial political disagreement over where they should be placed (In which neighbourhoods? Near schools?). Moreover, there were clear judgemental debates over whether the masts could or should be disguised (What was the best disguise? How much should locals be involved in making these decisions?). In many areas, decisions over mast placements were a mixture of technical demands, political consultation and debate, and chance (having easily accessible land and infrastructure available). Occasionally, they involved the techno-social fears of physical harm and led to protests and occasional acts of destruction against masts.  

At a national/global level, one can easily see climate change as a case for using the Complexity diagram. The evidence for climate change is very clear. Engineering a solution to it is relatively straightforward – reduce CO2 outputs. However, as demonstrated by the continued lack of global/national consensus, the politics surrounding this are fraught with different values and political debates are clearly part of the process for resolving this issue. At the same time, there is substantial debate over the specific type of transformation required (reduce consumption, green energy, nuclear power), even by the experts, and judgemental decisions linked to particular situations will be needed as well. Clearly, a mix of approaches is essential, particularly in relation to strong emotional elements that the issue generates. 

Does the Stacey Diagram solve all of these difficulties? NO! However, it does allow students to recognise that there are a range/spectrum of policy systems and system dynamics and not a hierarchy with quantitative-rational/evidence-based approaches at the top. When confronting a complex problem embedded in physical and human systems (building a new hospital, altering an urban electrical grid, changing a road system), engineering students should try to recognise the type of zone they are dealing with and adjust their approach to fit the situation.  Using the diagram to reflect on this range and choose the right approach for the right situation is fundamental to learning that the engineer’s role in society is more than just a builder of things. She/he may also be playing a key role in social/political debates and policy choices that will continually change over time and place. Hence, the policy world is more akin to a dance with multiple actors, often pulling in different directions, than orderly Newtonian science.  

 

References: 

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters.   

Toolkit: Complex Systems Toolkit.

Author: Milan Liu, Ph.D. Candidate (Cranfield University); Dr. Lampros Litos (Cranfield University). 

Topic: Towards circular economy: development of systems-based interventions in complex systems.

Title: Improving metal recycling and recycled content intake.

Resource type: Guidance article.

Relevant disciplines: Any; Production and manufacturing engineering.

Keywords: Available soon.

Licensing: This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. 

Downloads: Available soon.

 

Who is this article for?: This article should be read by educators at all levels of higher education looking to highlight the connection between complex systems and sustainability within engineering learning. 

Related INCOSE Competencies: Toolkit resources are designed to be applicable to any engineering discipline, but educators might find it useful to understand their alignment to competencies outlined by the International Council on Systems Engineering (INCOSE). The INCOSE Competency Framework provides a set of 37 competencies for Systems Engineering within a tailorable framework that provides guidance for practitioners and stakeholders to identify knowledge, skills, abilities and behaviours crucial to Systems Engineering effectiveness.  A free spreadsheet version of the framework can be downloaded.

This resource relates to the Systems Thinking, Life Cycles, Capability Engineering, Systems Modelling and Analysis, and Design INCOSE competencies.

AHEP mapping: This resource addresses several of the themes from the UK’s Accreditation of Higher Education Programmes fourth edition (AHEP4): Analytical Tools and Techniques (critical to the ability to model and solve problems), and Integrated / Systems Approach (essential to the solution of broadly-defined problems). In addition, this resource addresses AHEP themes of Materials, equipment, technologies and processes, and Sustainability.  

 

Learning and teaching resources:

Resource  Type  Best for  Quick classroom use  URL 
Insight Maker  Web-based modelling tool  Building stock-and-flow models and simple simulations  Convert the aluminium CLD into stocks/flows and run a scenario  https://insightmaker.com 
Loopy  Interactive causal-loop diagram app  Fast, visual CLDs and in-class demonstration of loop behaviour  Live demo of reinforcing vs balancing loops; students toggle link polarities  https://ncase.me/loopy 
Vensim PLE  Free desktop system-dynamics software  Introductory quantitative modelling and sensitivity runs  Short lab: implement simplified aluminium-recycling model and compare policy scenarios  https://vensim.com/free-download/ 
Leverage Points (Meadows)  Concept primer on leverage points  Framing where to intervene in systems  Assign as required reading; students map which leverage points the CLD targets  https://donellameadows.org/archives/leverages-points-places-to-intervene-in-a-system/ 
MIT  System Dynamics materials  Course notes and lecture videos  Structured curriculum and worked examples for deeper study  Use selected lectures and problem sets for follow-up or flipped classroom  https://ocw.mit.edu/courses/15-871-introduction-to-system-dynamics-fall-2013/  

 

Premise:

Several sustainability challenges, such as transitioning to a circular economy, are embedded in complex socio-technical systems. A circular economy is an economic model that replaces the linear take-make-dispose pattern with systems that keep materials and products in use for longer through designing for durability, reuse, remanufacturing, and recycling, while minimising waste and regenerating natural systems (Rizos, Tuokko, and Behrens, 2017).   

Complex systems like these exhibit feedback loops, delays, non-linear change, path dependence and emergent behaviour (Sterman, 2000; Meadows, 2008). This article introduces the idea of systems-based interventions using the example of aluminium recycling systems. It is designed for engineering educators who plan to provide learners with a baseline understanding of complexity and practical entry points for designing and developing and evaluating interventions that can move a system towards sustainability. 

 

Complexity of aluminium recycling systems:

Aluminium is infinitely recyclable, yet achieving truly closed material loops at scale remains a challenge. Most of today’s recycling occurs in situations where post-consumer scrap is collected from a wide variety of end-of-life products and the boundaries of the recycling system are difficult to define and control. This creates high variability in both the composition and the quality of recovered aluminium, since different products contain different alloys and levels of contamination (IRT M2P, 2023). At the same time, the volume of available scrap is difficult to predict, as it depends on product lifespans and consumer behaviour. These fluctuations make it harder for producers to plan and optimise secondary aluminium output, particularly when industries rely on consistent standards or just-in-time manufacturing. 

The recycling system is also shaped by broader economic and regulatory forces. On the one hand, demand for low-carbon materials and the cost advantage of recycled over primary aluminium are powerful drivers of growth. On the other hand, the system faces constraints from volatile scrap prices and shifting global trade dynamics, such as U.S. tariffs on aluminium imports. Meanwhile, new policy instruments are adding further complexity. The EU’s Carbon Border Adjustment Mechanism (CBAM) is set to reshape trade flows and investment patterns, while the forthcoming Digital Product Passport (DPP) will transform how information is shared across the value chain. Together, these forces influence technologies, markets and business models, underscoring the dynamic and interconnected nature of aluminium recycling. 

These interconnected factors highlight aluminium recycling as a complex socio-technical system, in which technological capabilities, market incentives, policy frameworks, and global trade are deeply interconnected. For educators, this makes aluminium an effective example for teaching students how multiple forces interact to create both opportunities and challenges for sustainable engineering. 

 

Intervention from systems perspective:

System Dynamics (SD), first formalised by Forrester (1968), has proven to be a highly valuable approach for understanding and managing complex resource and recovery systems. SD is an interdisciplinary approach, drawing on insights from psychology, organisational theory, economics, and related fields (Sterman, 2000). More supporting information about SD pedagogical tools and techniques can be found through the System Dynamics Society and Insight Maker. 

From a systems perspective, interventions are not isolated events but strategic effort to influence system behaviour by targeting its structure and dynamics. A key concept here is leverage points – places within a complex system where small changes can lead to significant, systemic effects (Meadows, 1999). Meadows identified twelve types of leverage points, ranging from adjusting parameters to transforming the system’s underlying goals and paradigms, proving a conceptual framework for identifying impactful intervention. 

Figure 1. Donella Meadows’ leverage points (Source: based on Meadows (1999); credit: UNDP/Carlotta Cataldi; reproduced from Bovarnick and Cooper (2021)) 

 

Exploration of potential leverage points: 

System Dynamics (SD) tools such as Causal Loop Diagrams (CLDs) can help explore leverage points. CLDs can help visualise main components of a system and their interdependencies, making complex dynamics easier to understand. Besides, the process of building a CLD or more computational SD model encourages practitioners to clarify system boundaries, relationships, and drivers, laying the foundation for identifying leverage points. 

For example, a CLD of aluminium recycling might capture how classification and sorting processes influence scrap quality, which then affects remelting efficiency and ultimately market uptake of recycled alloys (see Figure 2 below). 

 

Figure 2. The causal loop diagram for auto aluminium recycling (Liu et al., 2025) 

By tracing these circular cause-and-effect relationships, learners can see where interventions may ripple through the system. Highlighting reinforcing loops, balancing loops, and delays also shows why some interventions produce limited short-term results but more substantial long-term effects. 

Leverage points can also be examined through the lens of information, rules, and goals. Improved information flows, such as those enabled by the Digital Product Passport, could reshape how scrap is sorted and valued. Rules, such as alloy specifications or trade tariffs, determine what types of recycled material can enter the market. At a deeper level, the goals of the system, whether to maximise throughput or to retain material value, fundamentally shape behaviour. Here too, CLDs are valuable because they allow users to visualise how changes to information, rules, or goals can shift system dynamics, providing a clearer picture of where interventions might be most effective. 

 

Implication for educators: 

This article equips educators with a focused, practical pathway to teach systems thinking through the example of aluminium recycling. Students can gain both conceptual understanding and hands-on skills to map feedback loops, identify delays, and design interventions that account for short-term trade-offs and long-term system behaviour. Teaching a single clear CLD followed by one modelling or scenario activity produces measurable learning gains while keeping the task accessible for beginners. 

 

Educational approach: 

 

Potential related learning outcomes within this topic: 

 

Further resources: 

 

References 

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters. 

Toolkit: Complex Systems Toolkit.

Authors: Dr Neil Carhart, University of Bristol; Dr. Francesco Ciriello, King’s College London; Richard Beasley, RB Systems.

Topic: Definitions of key terms relevant to Engineered Complex Systems.

Title: Engineering complex systems glossary. 

Resource type: Knowledge article.

Relevant disciplines: Any.

Keywords: Available soon.

Licensing: This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. 

Downloads: 

Who is this article for?: This article should be read by educators at all levels in higher education who are seeking an overall perspective on teaching approaches for integrating complex systems in engineering education. 

Related INCOSE Competencies: Toolkit resources are designed to be applicable to any engineering discipline, but educators might find it useful to understand their alignment to competencies outlined by the International Council on Systems Engineering (INCOSE). The INCOSE Competency Framework provides a set of 37 competencies for Systems Engineering within a tailorable framework that provides guidance for practitioners and stakeholders to identify knowledge, skills, abilities and behaviours crucial to Systems Engineering effectiveness. A free spreadsheet version of the framework can be downloaded. 

This resource relates to the Systems Thinking and Critical Thinking INCOSE competencies. 

AHEP mapping: This resource addresses several of the themes from the UK’s Accreditation of Higher Education Programmes fourth edition (AHEP4): Analytical Tools and Techniques (critical to the ability to model and solve problems), and Integrated / Systems Approach (essential to the solution of broadly-defined problems).  

 

Premise: 

This document aims to provide definitions of key terms regarding engineered complex systems.  

There are many existing relevant glossaries (for example, the Systems Engineering Body of Knowledge or SEBoK) so we have implemented a process to select a curated list of 14 common terms that are fundamental when considering the idea of complexity in engineered solutions, and therefore of importance to educators in this space. Rather than adding new definitions for each term we offer appropriate and accessible definitions from the literature, together with commentary exploring wider context and consideration where relevant.  

 

Approach: 

Some care is needed when using any definition around terms relating to complexity – because complexity itself is complex. There are multiple valid perspectives and so any one definition is unlikely to capture the totality of nuance and satisfy the variety of viewpoints. The process for selecting these terms involved collating an initial long list for potential inclusion, along with the ways in which each has been previously defined. These are provided as a supplementary annex to the main glossary. The method is further described in the following sub-section.  

An initial list of potential terms to define was generated by cross-referencing existing glossaries. Terms that occurred in multiple glossaries were included in the long list. The definitions of these terms were extracted from these existing glossaries and are cited in the references. In addition, the relationship to the INCOSE Competencies is shown. The range of potential terms, and the variety of definitions that already exist, illustrate the complexity of describing complexity!  

The authors used three categorisations of the definitions to help further group and classify the terms. The following categories are tagged to relevant terms in the glossary: 

1. Property – whether or not the term describes a property applied to systems; 

2. Principle – whether or not the term represents a principle that should be used when engineering complex situations or systems; 

3. Approach – whether or not the term represents an approach, or element of an approach that should / could be used when engineering complex situations or systems. 

Finally, explanatory commentary was added to most definitions to more specifically address an engineering education context.  

 

Glossary:

 

Architecture 

Definition: “an abstract description of the entities of a system and the relationship between those entities.” Crawley et al. (2016) System Architecture: Strategy & Product Development for Complex Systems

 

Boundary 

#Property #Principle 

Definition: “Define the system to be addressed. A description of the boundary of the system can include the following: definition of internal and external elements/items involved in realizing the system purpose as well as the system boundaries in terms of space, time, physical, and operational. Also, identification of what initiates the transitions of the system to operational status and what initiates its disposal is important.” NASA (2007) NASA Systems Engineering Handbook, p304 

Commentary: The boundary defines the scope of the system being considered, and by implication, what sits outside of the system. As such, it is critically important to define the boundary of the system-of-interest. When dealing with complex systems this can be a challenging task and may even benefit from acknowledging multiple boundaries (e.g. physical, spatial, functional, logical etc.). For example, the boundary of the physical elements of a system could be considered within a wider boundary of the problem space.  

 

Complexity 

#Property 

Definition: “A complex system is a system in which there are non-trivial relationships between cause and effect: each effect may be due to multiple causes; each cause may contribute to multiple effects; causes and effects may be related as feedback loops, both positive and negative; and cause-effect chains are cyclic and highly entangled rather than linear and separable.” INCOSE (2019) INCOSE Systems Engineering and Systems Definitions 

Commentary: Early conceptions of complexity emphasised the difficulty in understanding, predicting or verifying the behaviours of a system. A key distinction arising from this is the complicated and complex are not synonymous.  This concept of the difficulty in predicting behaviours is reflected in the definitions of the NASA Systems Engineering Handbook, SEBoK and ISO 24765. This is the key resultant consideration but does not describe the underlying property which causes this difficulty. While this definition relates more to complex systems than complexity, it is chosen for the way in which it goes beyond the consequences of complexity.  

 

Coupling 

#Property #Principle 

Definition: “Coupling […] means to fasten together, or simply to connect things […] Coupling suggests a relationship between connected entities. If they are coupled, in some way they can affect each other […] For the system to be useful, its components have to be connected – coupled – so that they can work together. That said, putting them together arbitrarily won’t do the trick. The components have to be coupled in a way that achieves the goals of the system. Not only is coupling the glue that holds a system together, but it also makes the value of the system higher than the sum of its parts.” Khononov (2024) Balancing Coupling in Software Design: Universal Design Principles for Architecting Modular Software Systems, Ch1 

Commentary: Coupling is a very important concept. It is the interconnection and interdependence that makes the system more (or less) than the sum of its parts. Standard Systems architecture advice is to minimise coupling between system elements (or between the systems in a system-of-systems). This is because high coupling correlates to higher structural complexity, reduced resilience and flexibility in the system, and introduces challenges for modularity in the system design. Lower or looser coupling means changes in one part of the system (in design or operation) are less likely to induce or require changes in another part. However, this lower coupling is not always possible and may be necessary to improve system performance (for example communication through intermediate layers in a system to reduce coupling can introduce unacceptable amounts of overhead and latency in the system). In design terms, high coupling between system elements means that those elements cannot be designed independently.  

 

Emergence 

#Principle 

Definition: “As the entities of a system are brought together, their interaction will cause function, behaviour, performance and other intrinsic (anticipated and unanticipated) properties to emerge… Emergence refers to what appears, materializes, or surfaces when a system operates.” Crawley et al. (2016) System Architecture: Strategy & Product Development for Complex Systems 

Commentary: It is worth noting that Crawley et al. (2014) go on to add “As a consequence of emergence, change propagates in unpredictable ways. System success occurs when anticipated emergence occurs, while system failure occurs when anticipated emergent properties fail to appear or when unanticipated undesirable emergent properties appear.” This emergence that gives rise to the difficulty in understanding, predicting or verifying the behaviours of a system (see Complexity).

 

Form 

#Property 

Definition: “The shape, size, dimensions, mass, weight, and other measurable parameters which uniquely characterize an item.” SAE International (2019) ANSI/EIA-649C 

 

Function 

#Principle #Approach 

Definition: “A function is defined as the transformation of input flows, with defined performance targets for how well the function is performed in different conditions. A function usually has logical pre-conditions that trigger its operation. ”Systems Engineering Body of Knowledge v2.12 (2025)  

Commentary: In general usage it is common to hear reference to ‘Form and Function’ in tandem, but it is the distinction between them and their relationship to one another that is important to engineering complex systems. Thinking in terms of functionality is a good way of abstracting the system to define what it does (or is needed to do) rather than what it is (and therefore by extension its form).  Functions are normally allocated to single sub-elements of the system.  Complexity arises at functional interfaces, or when different elements perform the same function. Thinking in terms of functionality encourages creativity as designers consider all the different ways in which the function could be performed – and then apply requirement constraints to choose the best/most feasible option.  Thinking in terms of “objects” first constrains design by presupposing the solutions.  Equally, when the solution goes wrong, thinking in terms of what function is failing and why, rather than focusing on a failed part allows identification of the true root cause. Organisations also have functions (such as Engineering, Human Resources, etc.) as a group of roles that perform a specific set of activities. This is important for considering the organisation/System that creates the engineered solution (which is itself a complex system, but secondary to the main application of the idea of function). 

 

Iteration 

#Approach 

Definition: “Iteration is used as a generic term for successive application of a systems approach to the same problem situation, learning from each application, in order to progress towards greater stakeholder satisfaction.” Systems Engineering Body of Knowledge v2.12 (2025)  

 

Lifecycle  

#Property #Principle #Approach 

Definition: “The evolution of a system, product, service, project or other human-made entity from conception through retirement.” ISO (2024) ISO/IEC/IEEE 24748-1:2024 

Commentary: Understanding the lifecycle of an engineered artefact is very important. Issues arising in later stages (e.g. production, support/maintenance, upgrade and disposal) must be considered during the system’s initial development. In a system-of-systems or a capability system a significant source of complexity is the fact that different system elements have different lifecycles, and so may change or be changed independently of other elements with which they may interact or interdepend.  

 

Model 

#Approach 

Definition: “An abstraction of a system, aimed at understanding, communicating, explaining, or designing aspects of interest of that system” Dori, D. (2003) Conceptual modelling and system architecting, p286 

Commentary: An abstraction is a simplification. The selection of what to exclude, what to include, and at what level of granularity to depict it, is informed by the purpose of the model and the point of view from which it is created. Models do not have to be quantitative, nor is their purpose exclusively analytical. 

 

Stakeholder 

Definition: “A group or individual who is affected by or has an interest or stake in a program or project.” NASA (2019) NASA Systems Engineering Handbook SP-2016-6105 (Rev. 2) 

Commentary: It is worth noting the potential difference between a stakeholder of the project that develops the system, and a stakeholder of the system that is developed.  

 

System 

#Principle #Approach 

Definition: “A system is an arrangement of parts or elements that together exhibit behaviour or meaning that the individual constituents do not.” INCOSE (2019) INCOSE Fellows Briefing to INCOSE Board of Directors, January 2019 

Commentary: There are many similar definitions of a system, each may offer a slightly different phrasing which can resonate better with different individuals. The origins of this definition is explained in the Systems Engineering Body of Knowledge. In assessing complexity in engineered system, the concept of “systems” is of course of key value.  There are two important aspects two consider: 

1) Many schools of Systems Science argue that systems do not actually exist (apart from perhaps the complete universe) – they are defined for the convenience of consideration, and so the definition of the boundary of the “system of interest” is both important and somewhat arbitrary. As such, the system-of-interest can have multiple useful boundaries.  While it might be possible to identify and articulate the physical boundary of an engineered artefact (and it should be acknowledged), it might not be the most useful boundary to consider.  

2) The point of defining a “system of interest” includes being able to consider it as a system and so use the properties seen in systems (boundary, interface with outside, affected by/affecting environment, made up of parts, part of something larger, has a lifecycle, seen differently by different people (with different perspectives), are dynamic, exhibit emergence etc.) as a “framework for curiosity” (as the INCOSE SE competency framework defines systems thinking).

In engineered systems (rather than natural systems) it is important to distinguish between purpose (what those engineering or creating it want it do) and emergence (what it actually does). 

 

Systems Engineering 

#Principle #Approach 

Definition: “Systems Engineering is a transdisciplinary and integrative approach to enable the successful realization, use, and retirement of engineered systems, using systems principles and concepts, and scientific, technological, and management methods.” INCOSE (2019) INCOSE Systems Engineering and Systems Definitions 

 

Systems Thinking 

#Approach 

Definition: “Systems thinking is thinking about a question, circumstance, or problem explicitly as a system – a set of interrelated entities.” Crawley et al. (2016) System Architecture: Strategy & Product Development for Complex Systems 

Commentary: Crawley et al (2016) go on to add “This means identifying the system, its form and function, by identifying its entities and their interrelationships, its system boundary and context, and the emergent properties of the system based on the function of the entities, and their functional interactions.”  

 

References:

 

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters.  

Toolkit: Complex Systems Toolkit.

Author: Onyekachi Nwafor (KatexPower).

Topic: Emergence in complex systems.

Title: Understanding emergence in complex engineering systems.

Resource type: Knowledge article.

Relevant disciplines: Any.

Keywords: Available soon.

Licensing: This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. 

Downloads: Available soon.

Who is this article for?: This article should be read by educators at all levels in higher education who are seeking to provide students with an overall perspective on complex systems in engineering. 

Related INCOSE Competencies: Toolkit resources are designed to be applicable to any engineering discipline, but educators might find it useful to understand their alignment to competencies outlined by the International Council on Systems Engineering (INCOSE). The INCOSE Competency Framework provides a set of 37 competencies for Systems Engineering within a tailorable framework that provides guidance for practitioners and stakeholders to identify knowledge, skills, abilities and behaviours crucial to Systems Engineering effectiveness. A free spreadsheet version of the framework can be downloaded. 

This resource relates to the Systems Thinking and Critical Thinking INCOSE competencies. 

AHEP mapping: This resource addresses several of the themes from the UK’s Accreditation of Higher Education Programmes fourth edition (AHEP4): Analytical Tools and Techniques (critical to the ability to model and solve problems), and Integrated / Systems Approach (essential to the solution of broadly-defined problems).  

 

Learning and teaching resources:

 

Premise:

Engineering systems today are increasingly complex, interconnected, and adaptive. To understand and manage them effectively, engineers must move beyond reductionist thinking where systems are broken into isolated parts and adopt systems thinking, which views systems as wholes made up of interacting components. 

At the heart of this perspective lies emergence, a defining characteristic of complex systems. Emergence refers to properties or behaviours that arise from interactions among components but cannot be predicted or understood by examining those components in isolation. Appreciating emergence helps engineers anticipate how individual design decisions can produce system-level outcomes, sometimes beneficial, sometimes negative and unintended. 

This article introduces the concept of emergence as one key characteristic of complex systems, situates it within systems thinking, and provides practical guidance for recognising and managing emergent behaviours in engineering practice.

 

1. What is a system?:

A system can be defined as “a set of interconnected elements organised to achieve a purpose” (Meadows, 2008). Systems possess structure (components), relationships (interactions), and purpose (function). Engineering systems such as aircraft, power grids, transport networks, or data infrastructures are composed of numerous subsystems that depend on each other. 

Crucially, systems thinking emphasises interdependence and feedback. The behaviour of the whole cannot be fully explained by the behaviour of the parts alone. Properties such as resilience, adaptability, and emergence result from interactions within the system’s structure and environment. Recognising these relationships is essential to understanding how system-level behaviours arise.

 

2. Understanding emergence:

Emergence describes the appearance of new patterns, properties, or behaviours at the system level that are not present in individual components. These properties are often irreducible: they cannot be explained solely by analysing each part separately (Holland, 2014). 

Researchers distinguish between: 

In engineering, most emergent behaviours are weakly emergent: complex yet explainable with sufficient data and computational tools such as agent-based modelling or system dynamics. 

A key caveat is that emergence depends on perspective and system boundaries. What seems emergent at one scale (e.g., the stability of a power grid) might appear straightforward when viewed at another. Therefore, engineers must define boundaries and assumptions clearly when analysing emergence. 

 

3. Why emergence matters in engineering:

Emergence shapes how engineering systems behave, evolve, and sometimes fail. It can produce both desired outcomes (like adaptability or resilience) and undesired ones (like instability or cascading failure). 

Understanding emergence enables engineers to: 

For instance, in cyber-physical systems, emergent coordination can enhance efficiency, but it may also create unpredictable vulnerabilities if feedback loops reinforce errors. Engineers therefore must not only observe emergence but learn how to influence it through design and governance. 

 

4. Recognising and managing emergent behaviour:

Engineers can identify emergence by looking for: 

Not all emergence is beneficial. Engineers often need to mitigate unwanted emergent behaviours such as instability or inefficiency while reinforcing desirable ones. Effective approaches include: 

Managing emergence requires humility: complex systems cannot be fully controlled, only influenced. The goal is to guide system dynamics toward safe and productive outcomes. 

 

5. Illustrative examples of emergence in engineering systems:

The Internet exemplifies emergence: billions of devices follow simple communication protocols, yet collectively create a resilient, adaptive global network. No single node dictates its performance; instead, routing efficiency and viral content propagation arise from local interactions among routers and users. 

Urban traffic patterns such as congestion waves, spontaneous lane formation, and adaptive rerouting emerge from individual driver behaviour and infrastructural design. Traffic engineers use simulation models to study how simple decision rules generate complex city-wide flows. 

Electrical grids maintain frequency and voltage stability through distributed interactions among generators, loads, and controllers. Emergent synchronisation enables reliability, but loss of coordination can cause cascading blackouts showing both beneficial and harmful emergence. 

In smart factories, machines and sensors collaborate autonomously, producing system-wide optimisation in scheduling and quality control. Adaptive algorithms and feedback loops create emergent flexibility beyond what central planning alone could achieve. 

 

6. Practical guidance for engineers and educators:

For engineers, the key is to design with emergence in mind: 

For educators, teaching emergence provides an opportunity to bridge theory and practice. Software such as NetLogo and Insight Maker allows students to visualise emergent behaviour through agent-based and system-dynamics models. Linking engineering examples to ecological, social, or digital systems helps learners appreciate the universality of emergence. 

 

Conclusion:

Emergence is not an anomaly to be avoided but a natural attribute of complex systems. It challenges traditional engineering by revealing that system behaviour often arises from relationships, not components. 

Understanding emergence equips engineers to recognise interdependencies, design adaptive solutions, and work with complexity rather than against it. By embracing systems thinking, engineers can create technologies that are not only functional but resilient, sustainable, and aligned with real-world dynamics.

 

References:

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters.  

Toolkit: Complex Systems Toolkit.

Author: Nafiseh M. Aftah, PhD Candidate (University of Kansas).

Topic: Why integrate complex systems in engineering education? 

Title: Complex systems in a transformational era.

Resource type: Knowledge article.

Relevant disciplines: Any.

Keywords: Available soon.

Licensing: This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. 

Downloads: Available soon.

Who is this article for?: This article should be read by educators at all levels in higher education who are seeking an overall perspective on teaching approaches for integrating complex systems in engineering education. 

Related INCOSE Competencies: Toolkit resources are designed to be applicable to any engineering discipline, but educators might find it useful to understand their alignment to competencies outlined by the International Council on Systems Engineering (INCOSE). The INCOSE Competency Framework provides a set of 37 competencies for Systems Engineering within a tailorable framework that provides guidance for practitioners and stakeholders to identify knowledge, skills, abilities and behaviours crucial to Systems Engineering effectiveness. A free spreadsheet version of the framework can be downloaded. 

This resource relates to the Systems Thinking and Critical Thinking INCOSE competencies. 

AHEP mapping: This resource addresses several of the themes from the UK’s Accreditation of Higher Education Programmes fourth edition (AHEP4):  Analytical Tools and Techniques (critical to the ability to model and solve problems), and Integrated / Systems Approach (essential to the solution of broadly-defined problems).  

 

Premise:

Engineering education is undergoing a fundamental transformation. The convergence of technological, social, and environmental challenges demands that future engineers move beyond procedural problem-solving toward complex thinking – a mindset capable of navigating uncertainty, interdependence, and dynamic change. This shift has been accelerated by advances in Artificial Intelligence (AI), which have redefined both the nature of engineering practice and the competencies students must develop to thrive in it. 

For scientists and engineers, understanding complex systems is critical for the ability to apply knowledge and techniques across diverse contexts. This is particularly visible in fields such as bioengineering, which depends on advances in chemistry, physics, computing, and other engineering disciplines. Such integration requires designing subsystems where engineering expertise can be meaningfully applied. Complex systems also involve human interaction, introducing unpredictability, feedback loops, and uncertainty. Modern AI-enabled systems—ranging from autonomous vehicles to smart grids and biomedical devices—cannot be fully understood through a single traditional discipline. These systems are not simply complicated; they are interconnected, dynamic, and often nonlinear (Jakobsson, 2025). 

 

What this means for engineering education and educators:

Across the globe, educators have turned to Problem-Based Learning (PBL) as a central strategy for cultivating systems-oriented thinking. For instance, Tauro et al. (2017) and the case study conducted at Tishk International University demonstrate that integrating PBL within mechatronics education enhances students’ ability to connect theory with practice, encouraging collaboration and creativity in addressing multifaceted engineering problems. Similarly, Watters et al. (2016) show that industry–school partnerships transform classrooms into real-world laboratories, reinforcing the value of experiential learning and knowledge transfer between academia and professional practice. These initiatives reflect a broader movement toward authentic, interdisciplinary engagement, a necessary foundation for understanding and designing complex systems. 

However, adopting PBL and interdisciplinary methods is not only a pedagogical improvement but also an epistemological necessity. As Stegeager et al. (2024) emphasise, educators themselves must evolve from instructors to facilitators, cultivating reflective and adaptive learning environments that mirror the complexity of professional engineering contexts. Mynderse et al. further highlight that when students are given responsibility for solving open-ended problems, they report higher satisfaction and deeper conceptual integration. These outcomes suggest that active learning approaches foster the kind of complex, interconnected reasoning required for contemporary engineering practice. 

In parallel, the AI-driven classroom is transforming the educational landscape. Emerging evidence shows that generative AI tools support personalised learning and immediate feedback, freeing educators to focus on mentorship and creativity (Jaramillo, 2024). Yet this technological advancement also underscores the limits of automation. Machines can model and predict, but they cannot interpret ethical implications, reconcile trade-offs, or integrate human and ecological perspectives. This is where complex thinking becomes indispensable: it enables learners to understand AI not merely as a computational tool but as a component within broader sociotechnical systems. 

The need for complex systems understanding is especially acute in fields such as bioengineering and mechatronics, where technologies intersect with living systems and social contexts. The defining feature of complex systems is the interaction among multiple components that produce emergent, often unpredictable behaviour. For engineering students, grasping these principles means developing the ability to think beyond linear causality and to engage with feedback loops, uncertainty, and adaptive design. 

 

The imperative to transform engineering education:

In traditional engineering education, students get topics presented in discrete classes. They get trained in thermodynamics and fluid mechanics and they often forget what they have learned by the time they are at the control systems course where there is an opportunity to bring together skills from prior knowledge. This modularised model is already losing its effectiveness in preparing the students for encountering real-world problems. As the adage says, “In theory, theory and practice are the same; in practice, they are not”. Understanding the role of noise, measurement errors, simplifying assumptions and computational errors play an essential role. To this end, it is crucial to centre complex system design and embrace interdisciplinarity to develop a competency that supports life-long, adaptive learning.  

As an example, Aalborg University in Denmark stands as a global exemplary of systems-oriented engineering education. Its PBL model is not an add-on; it is the spine of the entire curriculum. Every semester, students tackle a new problem – often tied to societal needs such as urban planning, environmental sustainability, or healthcare. Students must identify relevant knowledge areas, work collaboratively across disciplines, and reflect on both process and outcome. Faculty report that this structure promotes holistic thinking, resilience, and a sense of professional identity early on the students’ journeys (Kolmos et al. 2008). 

On the undergraduate level, capstones are a common part of engineering education which happens at the late stages of the student’s studies. At Rowan University (New Jersey, USA), Engineering Clinics provide a different but equally powerful model. Students work across all four years on interdisciplinary teams, contributing to faculty research or industry-sponsored projects. These clinics are embedded in the curriculum and require students to engage deeply with current research problems, often involving complex technical and human systems. A junior clinic project, for example, might involve the optimisation of a renewable energy system integrating mechanical, electrical, and computer engineering principles. Therefore, students learn to navigate ambiguity, collaborate with experts, and see the relevance of their disciplinary knowledge in a broader context by confronting the messy nature of real data. 

These are two of many examples where systems thinking is cultivated. Students gain exposure to open-ended problems and practice seeking connection across domains as they encounter the limits of their knowledge. In this fast-moving era, crossing disciplines empowers students for lifelong adaptation, allowing them to incorporate their experiences into any new technological developments. It also encourages treating learning as a collaborative social process, rather than a solo race to secure the first job. 

Educators must do more than just deliver content; they also need to act as facilitators and learn alongside their students. By redesigning the curriculum around design-oriented problems that mirror real-world changes, higher education will better prepare future engineers to face upcoming systemic global challenges.  

 

Looking ahead:

As artificial intelligence and automation continue to reshape industry, engineering education must also evolve. Integrating complex systems into teaching offers students the opportunity to engage directly with the data-driven ecosystem they will encounter in practice. The goal is not only to produce technically skilled engineers, but also thoughtful stewards of technology who can navigate its broader social and ethical dimensions. 

One ongoing challenge is that independent projects often vary in quality and can be difficult to assess. Without intentional design, students may default to trial-and-error approaches instead of drawing on knowledge from prior courses. At the same time, the pressure to cover extensive technical material can make it difficult to provide the broader systems context essential for modern engineering. Yet when learning is reinforced across the curriculum, students are better prepared for future careers that demand systems-based thinking. 

Experiential, self-directed projects play a crucial role in this preparation. They allow students to choose their own path while working closely with advisors and industry partners. Whether developing a product, designing a system, or engaging with professionals, students gain a perspective that feels different from traditional coursework. This process offers them a glimpse of what it means to think and act like real engineers, fostering both confidence and adaptability as they transition from the classroom to the workplace.

 

References:

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters.  

Toolkit: Complex Systems Toolkit.

Author: Mariam Makramalla, PhD, FRSA (New Giza University).

Topic: Integrating complex systems learning outcomes in engineering curricula.

Title: How to scaffold complex systems learning outcomes across a curriculum.

Resource type: Guidance article.

Relevant disciplines: Any.

Keywords: Available soon. 

Licensing: This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. 

Downloads:

Who is this article for?: This article should be read by educators at all levels of higher education looking to embed and integrate complex systems topics into curriculum, module, and / or programme design.   

 

Premise: 

Teaching and learning engineering carries with it a double layer of complexity. On the one hand, this complexity is connected to the growing interdisciplinary nature of engineering itself. On the other hand, the complexity is connected to the growing diversity of engineering students that are often present in one project team. This multifaceted complexity requires a re-envisioned understanding of the role and purpose of the engineering educator.  

With the growing trend of a global classroom reality, we often find that learners in the classroom are representing different cultures, which in turn are rooted in them unconsciously carrying historical and socio-cultural baggage relating to these cultures. Thus, it becomes crucial to unpack the challenge and potential that such a diverse collective intelligence can offer to an engineering learning experience.  

As our understanding of the engineering discipline gets more rooted and interconnected with the precarious reality that our world is witnessing today, it becomes essential that the engineering education community would take up a proactive role in actively contributing to the formation of engineering citizenship. In other words, every engineering student should be educated as a citizen that has mastered the engineering cross-cutting fields in such a way that they are free to create and solve problems of the present and the future.  

With this in mind, it becomes very clear that the one-size-fits all model of a single discipline engineering classroom can no longer sustain itself. It does not factor in the richness that a diverse student body can offer, and it dilutes the value and potential of an engineering learner to think clearly or solve problems. It is therefore imperative that engineering educators grasp the complex reality of an integrated engineering discipline and address it in a way that fosters scaffolding of diverse knowledge. Some students might specialise in one core technical discipline. Yet, future projections for most students showcase the need to have a wide level of exposure to broader competency development. Students need to learn to understand the field of engineering at large and to develop system thinking skills that enable them to exist, challenge and have an impact on the system that they are a part of.  

 

How to scaffold learning outcomes in a complex engineering curriculum:

The below table has been designed for embedding Complex Systems Learning Outcomes across an engineering curriculum. It maps against competencies and suggests scaffolding techniques across educational levels. It is also important to note, that efforts need to be made to align to the relevant AHEP requirements or other accreditation standards. Table 1 presents the different strands of the Complex Systems Engineering Curriculum, colour coded in line with the INCOSE Competency Framework outline (INCOSE, 2025). Table 2 presents a practical guide for educators to scaffold Complex Systems learning outcomes across a curriculum. The intention is for the scaffolding framework to compare the trade-offs between different elements of the competency group. For example, system modelling and analysis as an element from the core competency and planning from the management competency. The table suggests activities that would integrate different competencies together in a scaffolded approach.  

Table 1. Competency Areas for Complex Systems (INCOSE, 2025).

Table 1 presents Competency Areas for Complex Systems. As mentioned, the skills range to include a wide variety of competencies, thereby enabling a solid and grounded systems thinking approach for students. As students approach their learning, they go through a series of development stages that gradually build up student level of expertise until they reach the stage of what the INCOSE competency framework refers to as a lead practitioner role. Building on the competencies of the complex system toolkit presented in Table 1, Table 2 presents a potential outline for a scaffolding framework that maps varying threads of the framework in a way that enables scaffolded activities at every developmental stage for learners. Depending on the learning context and educational level, educators can choose which level of attainment is appropriate to their curriculum.  

Table 2. Scaffolding Complex Systems Learning Outcomes across the curriculum 

 

Discussion and next steps:

As we are approaching the fuzzy front end to complexity in engineering pedagogy, as educators we need to be constantly toggling between devising frameworks, being informed by literature, contextualising ideas, validating these in our classrooms and repeating this cycle to continually fine-tune our complex teaching navigational complexity framework. The invitation is open for all educators who would like to connect as we continue to explore different ways of developing responsible engineers who leave a lasting and sustainable mark transforming their stationed realities.  

 

References:

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters.  

 

Toolkit: Complex Systems Toolkit.

Author: Dr Raja Toqeer CEng, MIET, CMgr, FCMI, FHEA, iPEER (University of Sheffield).

Topic: Methods and tools used to embed complex systems in engineering education. 

Title: High-level overview of complex systems methods and tools.

Resource type: Guidance article.

Relevant disciplines: Any.

Keywords: Available soon.

Licensing: This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. 

Who is this article for?: This article should be read by educators at all levels in higher education who are seeking an overall perspective on teaching approaches for integrating complex systems in engineering education. 

Related INCOSE Competencies: Toolkit resources are designed to be applicable to any engineering discipline, but educators might find it useful to understand their alignment to competencies outlined by the International Council on Systems Engineering (INCOSE). The INCOSE Competency Framework provides a set of 37 competencies for Systems Engineering within a tailorable framework that provides guidance for practitioners and stakeholders to identify knowledge, skills, abilities and behaviours crucial to Systems Engineering effectiveness. A free spreadsheet version of the framework can be downloaded. 

This resource relates to the Systems Thinking, Systems Modelling and Analysis, and Critical Thinking INCOSE competencies. 

AHEP mapping: This resource addresses several of the themes from the UK’s Accreditation of Higher Education Programmes fourth edition (AHEP4):  Analytical Tools and Techniques (critical to the ability to model and solve problems), and Integrated / Systems Approach (essential to the solution of broadly-defined problems). Additionally, this resource addresses the Problem Analysis theme.  

 

Downloads: Available soon.

Learning and teaching resources:

 

Premise:

From smart cities and power grids to global supply chains, complex systems undeniably form the backbone of modern engineering challenges, integrating diverse technical and human domains to deliver resilient solutions that are capable of addressing emerging global demands. Traditional engineering approaches are limited in their ability to address increasingly complex and nonlinear problems, as they often fail to consider systems holistically. Complex systems exhibit dynamic behaviours and patterns that emerge from interactions within the whole, offering insights that go beyond what can be deduced from individual components (Martin, 2025).  

However, recognising complexity alone is insufficient. To engage meaningfully with such systems, engineers and educators require systematic methods and analytical tools that make the structure, behaviour, and evolution of complex systems more transparent and tractable. Methods such as system dynamics, network analysis, agent-based modelling and causal loop mapping enable the identification of affected points, feedback mechanisms and unintended consequences providing a structured way to explore “what if” scenarios and support informed decision making. Without these tools, understanding remains largely intuitive and fragmented, limiting the capacity to model interactions, predict emergent behaviours or design resilient interventions.  

There are many different ways to model complex systems, each suited to exploring particular types of interactions, timeframes, or behaviours. The following sections outline several commonly used tools and illustrate the contexts in which they can be effectively applied within engineering education. This guidance therefore focuses on the practical application and pedagogical integration of key complex systems methods and tools, with the aim of equipping engineering educators to embed systems thinking effectively in their teaching and practice. 

 

Systems thinking and mapping tools:

Systems thinking provides a holistic perspective for students to explore the interdependencies, feedback loops, and emergent behaviours that characterise complex engineering challenges. A range of mapping and modelling tools can be used to visualise and analyse system structures and behaviours. These tools can be broadly categorised into three categories: qualitative mapping tools (such as rich pictures and influence diagrams) that support shared understanding and problem framing; causal modelling tools (such as causal loop diagrams) that reveal feedback structures and dynamic behaviour; and quantitative simulation tools (such as system dynamics models) that enable experimentation and testing of hypotheses. 

Rich pictures, influence diagrams and causal loop diagrams are adaptable for both conceptual exploration and analytical modelling in engineering education. Each offers distinct advantages and limitations. Rich pictures are highly flexible, enabling diverse stakeholders to collaboratively capture multiple perspectives of a system. Their visual and narrative style promotes inclusivity and creativity but can lack analytical precision and consistency between users. Influence diagrams provide a more structured representation by showing directional relationships between variables, supporting clearer causal reasoning and decision making. However, they do not capture feedback or temporal dynamics, which limits their use in modelling evolving systems. Causal loop diagrams offer an advantage as they explicitly map, reinforcing and balancing feedback loops, giving powerful insights into system behaviour over time. However, these can become complex and difficult to interpret without adequate guidance and their qualitative nature may oversimplify quantitative relationships. When used in sequence, these tools can scaffold students’ systems thinking skills from exploratory mapping (rich pictures), through structural reasoning (influence diagrams), to dynamic analysis (causal loop diagrams). Embedding this progression in engineering education not only enhances students’ critical and reflective capabilities but also enables them to identify leverage points, anticipate unintended consequences and design resilient solutions that respond effectively to the complexity of real-world complex systems. 

Figure 1 presents a product causal loop diagram illustrating how product quality, sales, investment and profitability interact through reinforcing and balancing feedback loops. Two reinforcing loops (R1 and R2) show how profitability and product quality can drive self-sustaining growth: higher profits enable reinvestment in sales, while improved quality enhances customer satisfaction and market demand, both improving overall performance. In contrast, two balancing loops (B1 and B2) act as stabilising forces. When rapid sales growth strains production capacity, quality declines, prompting corrective investment to restore standards (B1). Meanwhile, as quality improves, it eventually reaches a maximum threshold where further gains lead to diminishing returns (B2), reflecting real-world technological and resource limits. Together, these loops demonstrate the dynamic interaction between growth and constraint in complex systems. The model highlights how feedback processes shape organisational performance and underscore the value of systems thinking for anticipating unintended consequences and supporting sustainable decision making in educational contexts where understanding system dynamics enhances learning and design practice. 

Figure 1. Product causal loop diagram (Credit: Creately)

 

System dynamics modelling:

System dynamics (SD) models simulate system behaviour over time by representing key elements such as stocks, flows, feedback loops, and time delays. This approach is particularly useful for understanding long-term patterns and testing interventions in complex contexts, such as modelling energy demand, tracking carbon emissions, or optimising supply chain dynamics. By using accessible tools like Stella, Vensim, or Insight Maker, educators can create interactive learning experiences that allow students to experiment with ‘what-if’ scenarios, deepen their understanding of dynamic behaviours, and develop the skills needed to make informed, data-driven decisions. Figure 2 illustrates a dynamic stock-and-flow diagram of a model for new product adoption. The diagram demonstrates how stock and flow structures can capture accumulations and delays within a system, providing insights into how adoption rates evolve over time in response to feedback processes. 

Figure 2. Dynamic stock and flow diagram of model New product adoption(taken from Wikipedia: model from article by John Sterman 2001 - True Software) 

 

Agent-based modelling:

Agent-Based Modelling (ABM) analyses complex systems by simulating the actions and interactions of many individual “agents” each following simple behavioural rules. Agents can represent people, vehicles, organisations or even machines depending on the context and their collective behaviour gives rise to larger system patterns that are often unexpected or counterintuitive. For example, in a traffic flow model, each car (agent) follows basic rules for acceleration, braking and lane changing. While these rules are simple in isolation, their combined effects can lead to emergent phenomena such as traffic jams or wave-like congestion patterns, behaviours not explicitly programmed into the system. Similarly, in a disease transmission model, each agent might represent a person whose movement and interactions influence infection spread across a population, providing valuable insight into intervention strategies. 

ABM is particularly useful in systems where differences among agents and local interactions matter. Whereas System Dynamics (SD) captures aggregate feedback through mathematical relationships, ABM reveals the distributional and spatial dimensions of system behaviour by modelling individual actions and decisions. Educators may choose ABM to help students see how microscale decisions lead to macroscale outcomes, reinforcing the concept that system-level order often emerges from local and uncoordinated interactions. Open-source platforms such as NetLogo provide accessible environments for teaching these principles, offering pre-built models that allow students to experiment with agent rules and parameters. Through such interactive exploration, engineering students can observe how small behavioural changes can cascade into large-scale effects deepening their understanding of emergence, adaptability and complexity in real-world complex systems. Figure 3 presents a schematic of an agent-based model, illustrating how interactions among individual agents within an artificial environment can lead to emergent system-wide patterns. 

Figure 3. Schematic of an agent-based model, showing how interactions between agents lead to emergent phenomena within an artificial world (Credit to Agent-Based Modeling and the City: A Gallery of Applications, Crooks, A., et al 2021). 

 

Network analysis and modelling:

Network analysis looks at how the pattern of connections within a system affects how it behaves, performs, and recovers from disruption. Instead of focusing on individual parts, this approach studies the relationships between elements whether they are people, machines, or data points and how these connections shape the overall outcome of the system. In network science, two important ideas help describe how a network is organised: degree distribution and clustering coefficients. Degree distribution shows how many connections (or “links”) each element, known as a node, has. If most nodes have a similar number of links, the network tends to behave in a steady and predictable way. However, if a few nodes have many more connections such as major airports in a flight network, the system can operate very efficiently but may also become more vulnerable if one of those key nodes fails. Clustering coefficients measure how connected a node’s neighbours are to each other. A high clustering coefficient means that a node’s connections are also well connected, forming strong local groups. This structure can improve communication and resilience within the network, though it may also limit flexibility or slow the spread of new information. 

By analysing these features, students learn that the way parts of a system are connected is just as important as the parts themselves. Real-world complex systems examples include power grids, transport networks, and organisational systems, where understanding connectivity helps engineers identify weaknesses and design for greater robustness. Tools such as Gephi and NetworkX make it possible to visualise and measure these network properties, helping turn complex data into clear, interpretable diagrams. Figure 4 shows the structure and properties of a technological network, illustrating how node connectivity and clustering together influence the system’s overall resilience. 

Figure 4. Composition and properties of technological network (Credit to Network Resilience: Definitions, approaches, and applications by Xiaoyu Qi and Gang Mei). 

 

Conclusion:

Understanding and managing complexity is now an essential skill for modern engineers. By gradually introducing students to different systems thinking tools from qualitative mapping to dynamic simulation and network analysis, educators can help them build a deep and transferrable understanding of how complex systems behave. Each tool offers a different perspective: mapping tools encourage exploration and shared understanding, dynamic models reveal feedback and time-based behaviour, and network analysis exposes structural patterns and resilience. Taken together, these approaches form a developmental pathway that strengthens students’ ability to think critically, reason systematically, and make informed design and management decisions. Embedding this progression within engineering education cultivates curiosity, adaptability, and a mindset equipped to tackle the interconnected social, environmental and technological challenges of the future. In doing so, educators prepare graduates not just to work with complex systems, but to improve and transform them.  

 

References: 

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters.  

Toolkit: Complex Systems Toolkit.

Author: Dr. Rebecca Margetts (Nottingham Trent University).

Topic: The importance of teaching and learning about complex systems.

Title: The real world is a complex system.

Resource type: Knowledge article.

Relevant disciplines: Any.

Keywords: Available soon.

Licensing: This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. 

Downloads: 

Learning and teaching resources:

Who is this article for?: This article should be read by educators at all levels in higher education who are seeking an overall perspective on teaching approaches for integrating complex systems in engineering education. 

Related INCOSE Competencies: Toolkit resources are designed to be applicable to any engineering discipline, but educators might find it useful to understand their alignment to competencies outlined by the International Council on Systems Engineering (INCOSE). The INCOSE Competency Framework provides a set of 37 competencies for Systems Engineering within a tailorable framework that provides guidance for practitioners and stakeholders to identify knowledge, skills, abilities and behaviours crucial to Systems Engineering effectiveness. A free spreadsheet version of the framework can be downloaded.

This resource relates to the Systems Thinking and Critical Thinking INCOSE competencies.

AHEP mapping: This resource addresses several of the themes from the UK’s Accreditation of Higher Education Programmes fourth edition (AHEP4):  Analytical Tools and Techniques (critical to the ability to model and solve problems), and Integrated / Systems Approach (essential to the solution of broadly-defined problems). 

 

Premise: 

We live in a complex world. Complexity is a key challenge, captured in leadership terms by the VUCA framework: volatile, uncertain, complex and ambiguous (Lanucha 2024). Engineers have the privilege of creating products and processes for humans to use in this landscape. Each of these likely has numerous parts which interact, as well as interacting with the environment, people, and needing to meet a host of safety, quality, sustainability, ethics, and financial obligations. Traditionally, engineers analyse problems by breaking them down into simple parts. This helps understanding and makes calculations feasible, but it’s easy to lose understanding of the whole system. Any change can easily create a problem elsewhere. From a technical viewpoint, engineers need to understand this interconnectedness in order for their creations to work. In a wider sense, ‘systems thinking’ is a skill central to engineering quality and management techniques, which seek to rationalise the complexity of entire organisations and their ever-changing market pressures.  

 

The case for understanding systems: 

Systems is perhaps one of the most misunderstood words in engineering. It is often found combined with mathematical modelling or control – topics often perceived as challenging – and is used in other fields like Computer Science, where tools and models are different. In all cases, the idea revolves around a group of interacting or interrelated elements which form a unified whole. Those elements can be physical or information, hardware or software, or any combination of mechanical, electrical, and other engineering domains. Thinking in terms of systems can therefore be thought of as a holistic approach.  

The Engineering Council UK’s AHEP criteria include a systems approach: C/M6 – “Apply an integrated or systems approach to the solution of complex problems.” Several other AHEP criteria also reference complexity and complex problems, which they define as having “no obvious solution and may involve wide-ranging or conflicting technical issues and/or user needs that can be addressed through creativity and the resourceful application of engineering science. The Systems Thinking Alliance (2025) gives a broader definition of complexity as referring to “the condition of systems, objects, phenomena, or concepts that are challenging to understand, explain, or manage due to their intricate and interconnected nature. It involves multiple elements or factors that interact in unpredictable ways, often requiring significant information, time, or coordinated efforts to address.” For these, there is no ‘one-size-fits-all solution’ (Ellis 2025). This is the reality that engineers need to manage by understanding the potential effects on all parts of the system. 

In order to analyse, engineers dissect complexity into manageable components, and educators teach these simple components before moving onto more complex systems. For example, students initially learn basic electrical components, simple beams, rigid bodies, etc. before bringing these together in case studies, and then moving onto topics like mechatronic systems. Historically, engineers specialised on graduation, perhaps becoming a stress engineer or fluid dynamicist in dedicated offices and functional teams.  A design decision by one team could have unintended consequences for another, as well as additional uncertainty. The advent of cross-functional project and ‘matrix’ organisations mitigated against this, and companies have moved towards attribute teams which can consider the balance of behaviour. Even so, some uncertainty remains in the form of assumptions in calculations, changes in material properties with temperature or stress, or small variations in composition and manufacturing tolerances, which can all accumulate. Any parts which are bought ‘off-the-shelf’ or made by other companies under license must be carefully specified. Relationships can be nonlinear – or even chaotic – and contain feedback loops which can amplify changes (Kastens et al 2009). This all increases the risk of a product’s comfort, performance, and safety being impacted in ways that weren’t anticipated. Any problem that doesn’t come to light until the testing phase – late in the design process – represents costly redesigns and delays. In the unlikely event that a problem isn’t captured during testing either, the outcome could be disastrous. 

Systems engineers will bring the product together and establish these complex behaviours through models and testing. Identifying potential problems early in the design phase can save significant money and facilitate better designs. This can be challenging, especially for systems using novel materials or operating in extreme environments, which aren’t accurately captured by standard calculations. Models may be linearised, neglect external forcing, or be derived for an assumed air density or ambient temperature which may not be valid. In recent decades, the engineering industry has moved towards model-based design and virtual prototyping, facilitated by advances in computer tools. These are increasingly sophisticated, but models still need to be built by engineers with an appreciation of complexity and the mechanisms by which a problem could arise. As humans develop new materials and technologies, and explore the limits of what is possible, engineering techniques and calculations need constant revision, and software tools are frequently updated to facilitate this.  

That holistic view of problems has benefits outside of designing engineering artefacts. The manufacturing process is itself a complex system with potentially long supply chains. As is the organisation, which is comprised of numerous people operating in a landscape of financial pressures, employment law, politics and culture. Quality guru William Deming’s 14 Points for Management (Deming 2018) can be viewed as a systems approach to handling this complexity, by breaking down barriers between departments and instigating continuous improvement. Once a product is produced, it exists in a wider world and continues to interact with it. From a sustainability viewpoint, this can be the user and surrounding community, the environmental impact over a product’s lifecycle, and the financial markets which dictate whether a product is viable. It can also be the social, political, and legal landscapes: these can place direct constraints in the forms of laws governing safety and emissions (such as the UK’s legally binding target of net zero by 2050), or through embargos, tariffs, and subsidies. Each country has its own regulations, which can necessitate multiple variations of a product: a good example is cars, which need to be produced in both left- and right-hand drive, satisfy varying safety and emissions regulations, and cater for differing personal and cultural preferences for size, noise, usage and driving styles. Even when not legislated, a company might choose to support fair trade, lead the way in sustainable practices, or refuse to do business with suppliers or regimes they find objectionable – potentially making this a key part of their brand.  

An engineer’s ability to appreciate and understand the wider social and business landscape is a reason why finance and management consultancy companies can often be seen recruiting engineers at student careers fairs. The Sainsbury Management Fellowship (SMF) scheme notably develops UK engineers as industry leaders, and fellows have made a major contribution to the UK’s economic prosperity (RAEng 2025). 

 

Conclusions:

Complex systems are the “real world” that engineers attempt to understand and design for. They are complicated, interconnected, changing, and uncertain. The well-known part of engineering is analysis: breaking systems into understandable parts. There needs to be a parallel operation where those parts are assembled or integrated into a whole, and that whole interacts with everything around it. This is where unforeseen problems can occur. Systems models and a holistic systems thinking approach can mitigate this risk. A systems approach and ability to manage complexity is a key skill for engineers, and positions them well for other fields like management.   

 

References:

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters.  

Let us know what you think of our website