Authors: Dr Goudarz Poursharif (Aston University), Dr Panos Doss (Aston University) and Bill Glew (Aston University)
Keywords: WBL, Degree Apprenticeship, Engineering
Abstract: This case study presents our approach in the design, delivery, and assessment of three UG WBL Engineering Degree Apprenticeship programmes launched in January 2020 at Aston University’s Professional Engineering Centre (APEC) in direct collaboration with major industrial partners. The case study also outlines the measures put in place to bring about added value for the employers and the apprentices as well as the academics at Aston University through tripartite collaboration opportunities built into the teaching and learning methods adopted by the programme team.
This case study is presented as a video which you can view below:Â
Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professorsâ Council or the Toolkit sponsors and supporters.
Authors: Prof Simon Barrans (University of Huddersfield), Harvey Kangley (Associated Utility Supplies Ltd), Greg Jones (University of Huddersfield) and Mark Newton (Associated Utility Supplies Ltd)
Keywords: Knowledge Transfer Partnership, Design and Innovation, Student Projects, Railway Infrastructure
Abstract: A six year collaboration between the University of Huddersfield and Associated Utility Supplies Ltd has resulted in one completed and one ongoing KTP project, two successfully completed First of a Kind projects for the rail industry and the development of a new design department in the company. Benefits to the University include, graduate and placement student employment, industrially relevant final year and masters projects and the application of University research. Continued collaboration will generate a case study for the next REF. In this paper we explore the various mechanisms that have been used to facilitate this work.
The opportunity
Network Rail felt that their current supply chain was vulnerable with many parts being single source, some from overseas. They addressed this issue by engaging with SMEs who could develop alternative products. A local company, AUS, believed they could tackle this challenge but needed to develop their design and analysis capability. Their collaboration with the University of Huddersfield enabled this.
Seed funded taster projects
In 2016 AUS approached regional development staff at the 3M Buckley Innovation Centre, the Universityâs business and innovation centre, with two immediate needs. These were: an explanation as to why a cast iron ball swivel clamp had failed in service, and a feasibility study to determine if a cast iron cable clamp could be replaced with an aluminium equivalent. Both these small projects were funded using the Universityâs Collaborative Venture Fund, an internal funding scheme to deliver short feasibility projects for industry. This incentivises staff to only engage in collaborations where there is a high expectation of significant external future funding, and which are low risk to an industry partner.
Knowledge Transfer Partnership (KTP) Projects
KTPs are managed by Innovate UK and are one of the few Innovate UK grants that are designed to have a university as the lead organisation. They are particularly attractive to SMEs as Innovate UK funds 67% of the project cost. The costs cover: the employment costs for a graduate, known as the Associate, who typically works full time at the company; an academic supervisor who meets with the Associate for half a day a week; and administrative support. The key measure of success of a KTP project is that it leaves the company generating more profit and hence, paying more tax. Increased employment is also desirable.
The first, three-year KTP project, applied for in January 2017 and started in June 2017, aimed to provide the company with a design and analysis capability. A Mechanical Engineering graduate from Huddersfield was recruited as the Associate and the Solidworks package was introduced to the company. A product development procedure was put in place and a number of new products brought to market. The Associateâs outstanding performance was recognised in the KTP Best of the Best Awards 2020 and he has stayed with the company to lead the Product Innovation team.
The second, two-year KTP project started in November 2020 with the aim of expanding the companyâs capability to use FRP materials. Whilst the company had some prior product experience in this area, they were not carrying out structural analysis of the products. FRP is seen as an attractive material for OLE structures as it is non-conductive (hence removing the need for insulators) and reduces mass (compared to steel) which reduces the size of foundations needed.
First of a kind (FOAK) projects
The Innovate UK FOAK scheme provides 100% funding to develop products at a high technology readiness level and bring them to market. They are targeted at particular industry areas and funding calls are opened a month to two months before they close. It is important therefore to be prepared to generate a bid before the call is made. FOAKs can and have been led by universities. In the cases here, the company was the lead as they could assemble the supply chain and route to market. The entire grant went to the company with the university engaged as a sub-contractor.
The first FAOK to support development of a new span-wire clamp was initially applied for in 2019 and was unsuccessful but judged to be fundable. A grant writing agency was employed to rewrite the bid and it was successful the following year. Comparing the two bids, re-emphasis of important points between sections of the application form and emphasising where the bid met the call requirements, appeared to be the biggest change.
The span-wire clamp is part of the head-span shown in figure 1. The proposal was to replace the existing cast iron, 30 component assembly with an aluminium bronze, 14 component equivalent, as shown in figure 2. The FOAK project was successful with the new clamp now approved for deployment by Network Rail.
The University contributed to the project by testing the load capacity of the clamps, assessing geometric tolerances in the cast parts and determining the impact that the new clamp would have on the pantograph-contact wire interface. This latter analysis used previous research work carried out by the University and will be an example to include in a future REF case study.
The second FOAK applied for in 2020 was for the development of a railway footbridge fabricated from pultruded FRP sections. This bid was developed jointly by the University and the company, alongside the resubmission of the span-wire FOAK bid. This bid was successful and the two projects were run in parallel. The footbridge was demonstrated at RailLive 2021.
Additional benefits to University of Huddersfield
In addition to the funding attracted, the collaboration has provided material for two MSc module assignments, six MSc individual projects and 12 undergraduate projects. The country of origin of students undertaking these projects include India, Sudan, Bangladesh, Egypt, Syria and Qatar. A number of these students intend to stay in the UK and their projects should put them in a good position to seek employment in the rail industry. A number of journal and conference papers based on the work are currently being prepared.
Figure 1. Head-span showing span-wires and span-wire clamp.
Figure 2. Old (left) and new (right) span-wire clamps.
Â
Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professorsâ Council or the Toolkit sponsors and supporters.
Authors: Alex Prince (Sheffield Hallam University) and Prof Wayne Cranton (Sheffield Hallam University)
Keywords: Innovation, SMEs
Abstract: The Sheffield innovation Programme led by Sheffield Hallam with the Growth Hub and the University of Sheffield, delivers bespoke R&D, consultancy and workshops, driving innovation in regional SMEs. In total, since 2016, our experts from across the University have supported over 400 projects with regional businesses, enabling them to grow, diversify and meet changing customer needs. Many projects lead to further collaborations such as KTPs and create new products, processes and market opportunities.
Background
The Sheffield Innovation Programme (SIP) was set up in 2016 to support small and medium sized enterprises (SMEs) from across the South Yorkshire region to access academic expertise, facilities and resources at Sheffield Hallam University and the University of Sheffield, to stimulate innovation and growth and to increase business competitiveness. The focus of this paper is on activities delivered by Sheffield Hallam University.
Sheffield Hallam University leads the programme, and with the ÂŁ3.1m second phase of the programme also introducing two Innovation Advisors working for the Growth Hub. The programme is jointly funded by; the European Regional Development Fund (ERDF), the universities, South Yorkshire Mayoral Combined Authority and the Higher Education Innovation Fund (HEIF), providing support at zero-cost to businesses. It runs until June 2023.
Activities
The programme has now reached a milestone of 400 projects with regional SMEs, enabling them to grow, diversify and meet changing customer needs. To date over 150 academics have worked with companies. Of these 76 staff who are based in Sheffield Hallamâs engineering research centres have worked with 85 companies.Â
SIP supports time for academics to undertake work with clients. It uses funding to enable delivery of R&D consultancy services to the businesses, helping to establish new products or services, resolve problems or advise on appropriate routes forwards.
Outputs
The main output is âbusiness assistâ interventions- a minimum of 12 hours of engagement. These are delivered through bespoke R&D-based consultancy and workshops. The average intervention is approx. 7 days, recognising the potential time required to work with a client meaningfully.
Sheffield Hallam has implemented a light-touch internal approval process for clients where support may take more than 10 days of time. Such investment needs to demonstrate significant added value- for the client in terms of market opportunity or jobs created, or potentially for us also in terms of joint funding proposal development.
SIP has now resulted in 8 successful KTP applications for Sheffield Hallam with more in the pipeline, plus other Innovate UK and commercial consultancy activities, plus considerable reputational benefit regionally.
SIP, Innovation and Engineering expertise
SIP has developed a proven model for collaborating with SMEs, buying out the time of engineers and other academic experts so they can work with companies.
The core areas of academic support are the expertise within the Materials Engineering Research Institute (MERI), the National Centre of Excellence for Food Engineering (NCEFE), and the Sport Engineering Research Group (SERG) and Design Futures (Product and Packaging).
In a region with a very low level of innovation and investment in R&D, the project provides an important entry point to the Universityâs expertise and a platform for longer term projects and creates opportunities for early career researchers, graduate interns and KTP associates. Project delivery connects our engineering expertise with specialisms across the University resulting in collaborations with designers, biosciences and materials, and supports targeted engagement with sectors for example glass and ceramics and the food industry.
Examples:Â
Thermotex Engineering a family-run business which operates in the field of thermodynamics and specialises in manufacturing thermal insulation. The company required physical evidence of how a fabric performed in order to make a bid for a major project based in Arctic Russia. We undertook accelerated weathering testing on the durability of a fabric material when it was exposed to cycles of freezing and thawing, UVB radiation and high temperature / relative humidity. âThis solution provided us with indicative product testing for unusual characteristics, access to laboratory equipment, and performance of specific tests,â said Paige Niehues, the Commercial and Technical Executive at Thermotex Engineering. https://www.shu.ac.uk/research/specialisms/materials-and-engineering-research-institute/what-we-do/case-studies/accelerated-weathering-testing
Sheffield-based SME Safety Fabrications Ltd manufactures fall protection and building access solutions. This includes roof top anchoring systems that allow roped access (e.g., abseiling) at height. The company wanted to develop a new davit arm and socket system that could be used on tall structures to improve rope access for building maintenance. Their unique product idea avoided permanent obstruction on roof tops and allowed for easy installation and removal. MERI worked with Safety Fabrications Ltd to design different davit arm configurations which would satisfy the complex needs of the BS specification. âWorking with engineering specialists within the university allowed us to theoretically explore a range of options prior to manufacture & physical testing.â John Boyle, Managing Director at Safety Fabrications Limited https://sip.ac.uk/portfolio/safetyfabrications/
Equitrek provides an excellent example of cross disciplinary working and progression of relationships with a company. In summary our design expertise enabled the company to manufacture new horse boxes targeting entry into the American market and has led to longer term KTPs. The KTP has enabled Equi-Trek to enhance all aspects of their new product development processes, including ergonomics, spatial design, technical analysis and manufacturing.  https://www.shu.ac.uk/news/all-articles/latest-news/hallam-knowledge-transfer-partnership-local-firm-outstanding
Guildhawk employs thousands of translators across the world for hundreds of clients . A project with SIP led to a KTP. At the SHU Innovation Conference 2021. Jurga Zilinskiene MBE, the CEO, told delegates in her keynote address that the KTP helped create an extraordinary SaaS platform that for the first time will help businesses of all sizes to manage people in a fast, easy and secure way. The partnership resulted in the launch of new software products, Guildhawk Aided, Text Perfect and Guildhawk Voice avatars. https://www.fenews.co.uk/education/clean-data-for-ai-at-the-heart-of-industry-4-0-technology-revolution-says-guildhawk-ceo-coder/
Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professorsâ Council or the Toolkit sponsors and supporters.
Abstract: The case study is interesting as it combines the engaging topics of smart materials and sports engineering, and showcases the release of a sports product. The work is underpinned by academic papers, include a teaching focus one detailing how materials have influenced tennis rackets dating back to the origins of the game. Effect of materials and design on the bending stiffness of tennis rackets: https://doi.org/10.1088/1361-6404/ac1146. Review of auxetic materials for sports applications: Expanding options in comfort and protection: https://doi.org/10.3390/app8060941.
This case study is about the application of auxetic materials to sports equipment. Particularly, it is about the development of the first ever tennis racket to feature auxetic fibre-polymer composites [1]. In our work, we aim to combine the exciting fields of sport and advanced materials to engage people with science, technology, engineering, and maths (STEM). Indeed, our work is multi-disciplinary. Dr Mohr is the R&D Manager for PreDevelopement at HEAD and brings expertise in tennis racket engineering, Dr Allen and Professor Alderson are academics and bring respective expertise in sports engineering and smart materials.
Dr Allen has been researching the mechanics of sports equipment for many years, with a focus on tennis rackets [2]. One project involved characterising the properties of over 500 diverse rackets dating back to the origins of the game in the 1870s to the present day. The rackets were from various collections, including the Wimbledon Lawn Tennis Museum in London, and HEAD in Kennelbach Austria, where Dr Mohr works. The museum houses particularly old and rare rackets, whereas the collection at HEAD has a broad range of more modern designs. Initial work involved developing techniques for efficiently characterising many rackets [3]. Subsequent publications describe how a shift in construction materials – from wood to fibre-polymer composites – around the 1970s and 1980s led to lighter and stiffer rackets, with shorter handles and larger heads [4], [5]. Indeed, the application of new materials has driven the development of tennis rackets, and further advances are likely to come from developments in materials and manufacturing techniques.
Professor Alderson has been researching smart materials and structures for many years, with a focus on auxetic materials [6]. Auxetic materials have a negative Poissonâs ratio, which means that they fatten when stretched and become thinner when compressed. A negative Poissonâs ratio can enhance other properties, including vibration damping. Dr Allen and Professor Alderson have been working together to apply auxetic materials to sports equipment [7]. Dr Allen discussed this work on auxetic materials with Dr Mohr, and this led to the collaboration between the three parties that resulted in the new racket design [1].
Auxetic fibre-polymer composites were particularly appealing to Dr Mohr for application in tennis rackets, as they can be made using conventional fibres and resins, by simply arranging the fibres in specific orientations [8]. Following a visit to HEAD, where he was able to see the prototyping facilities, Professor Alderson developed various auxetic fibre-polymer composites, using the materials already being used by HEAD to make rackets. HEAD then developed prototype rackets incorporating these auxetic fibre-polymer composites at their research and development facility in Kennelbach. The racket designs were further developed and refined through testing, both in the laboratory and on the tennis court with players providing feedback. Â
The first tennis racket with auxetic fibre composites was released in late 2021, in the form of the HEAD Prestige (Figure 1a). The Prestige was followed by the release of a new racket silo (collection) in early 2022 in the form of the Boom (Figure 1b). Drs Mohr and Allen and Professor Alderson are now exploring options for further applying auxetic materials to tennis rackets. Dr Allenâs teaching case study on the historical development of the tennis racket [4] has been enriched by including the story behind the development of the new auxetic fibre-polymer composite rackets [1]. He also includes discussion of emerging topics in the case study that could be applied to tennis rackets, such as more automated manufacturing techniques like additive manufacturing, and more environmentally friendly materials, like natural fibres and resins [5]. We hope that the new tennis rackets will raise awareness of auxetic materials amongst the public, and the case study will help inspire others to use topics like sports engineering and advanced materials to support their STEM teaching and public engagement. Â
Figure 1 Examples of HEAD rackets featuring auxetic fibre-polymer composites, a) Prestige Pro and b) Boom Prom.
References
[1]Â Â Â Â Â Â Â Â HEAD Sports, âAuxetic – The Science Behind the Sensational Feel,â 2021. https://www.head.com/en_GB/tennis/all-about-tennis/auxetic-the-science-behind-the-sensational-feel (accessed Feb. 05, 2022).
[2]Â Â Â Â Â Â Â Â T. Allen, S. Choppin, and D. Knudson, âA review of tennis racket performance parameters,â Sport. Eng., vol. 19, no. 1, Mar. 2016, doi: 10.1007/s12283-014-0167-x.
[3]Â Â Â Â Â Â Â Â L. Taraborrelli et al., âRecommendations for estimating the moments of inertia of a tennis racket,â Sport. Eng., vol. 22, no. 1, 2019, doi: 10.1007/s12283-019-0303-8.
[4]Â Â Â Â Â Â Â Â L. Taraborrelli, S. Choppin, S. Haake, S. Mohr, and T. Allen, âEffect of materials and design on the bending stiffness of tennis rackets,â Eur. J. Phys., vol. 42, no. 6, 2021, doi: 10.1088/1361-6404/ac1146.
[5]Â Â Â Â Â Â Â Â L. Taraborrelli et al., âMaterials Have Driven the Historical Development of the Tennis Racket,â Appl. Sci., vol. 9, no. 20, Oct. 2019, doi: 10.3390/app9204352.
[6]Â Â Â Â Â Â Â Â K. E. Evans and A. Alderson, âAuxetic materials: Functional materials and structures from lateral thinking!,â Adv. Mater., vol. 12, no. 9, 2000, doi: 10.1002/(SICI)1521-4095(200005)12:9<617::AID-ADMA617>3.0.CO;2-3.
[7]Â Â Â Â Â Â Â Â O. Duncan et al., âReview of auxetic materials for sports applications: Expanding options in comfort and protection,â Applied Sciences (Switzerland), vol. 8, no. 6. 2018, doi: 10.3390/app8060941.
[8]Â Â Â Â Â Â Â Â K. L. Alderson, V. R. Simkins, V. L. Coenen, P. J. Davies, A. Alderson, and K. E. Evans, âHow to make auxetic fibre reinforced composites,â Phys. Status Solidi Basic Res., vol. 242, no. 3, 2005, doi: 10.1002/pssb.200460371.
Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professorsâ Council or the Toolkit sponsors and supporters.
Abstract: The Institute of Innovation and Knowledge Exchange works closely with business and industry as well as with universities (e.g. City of Birmingham, Plymouth, Westminster). The case study will feature the application of the Investor in Innovations Standard (Aligned to the ISO 56002 Innovation Management System) within the Research, Innovation, Enterprise and Employability (RIEE) Directorate of Birmingham City University (BCU). The Case Study will look at six key areas: 1. Strategy and Alignment; 2. Organisational Readiness; 3. Core Capabilities and Technologies; 4. Industry Foresight; 5. Customer Awareness; and 6. Impact and Value.
Introduction
This case study draws upon the work and outcomes of the Investor in Innovations (I3) ISO56002 Standard programme Birmingham City Universityâs (BCU) Research, Innovation, Enterprise and Employability (RIEE) department undertook with IKE Institute to benchmark their existing innovation capabilities, identify gaps and provide an action plan for future improvement in innovation and knowledge exchange (KE).
The validation and benchmarking work conducted with BCU RIEE used a six category standard framework (see fig. 1): strategy and alignment, organisational readiness, core capabilities, technologies and IP, industry foresight, customer awareness and impact and value.
Fig. 1 Investor in Innovations ISO56002 Standard Framework
Aim
The aim of the case study was to examine each of these categories to assess how knowledge exchange methodologies, practices, tools and techniques were being used to support the universityâs innovation ambitions, and ultimately, to drive up value and impact.
Innovation and knowledge exchange are inextricably linked (see fig. 2). Innovation needs knowledge exchange to fuel every stage of its process, from listening and discovery, through design and experimentation to implementation and measurement. Conversely, knowledge exchange needs innovation to create a focus for engagement. Innovation gives knowledge exchange its creative, entrepreneurial spirit. The two are required to work in unison if an organisation is to achieve higher levels of innovation maturity.
Fig. 2 The link between the innovation process and knowledge exchange
Enabling innovation and knowledge exchange to work concurrently was shown to be a central theme within RIEE, exemplified, particularly, through their STEAMhouse project (see fig. 3). A collaborative innovation campus which provides product and service innovation and knowledge exchange to business.
Fig 3. BCU RIEEâs STEAMhouse project
Strategy and alignment
The critical aspect of this category was to examine BCUâs Innovation Strategy and how well aligned this was to the overall 2025 Strategy for the university. An underpinning element of the innovation strategy, was reviewing, supporting and improving their innovation ecosystem partners (both business and industry and academic), widening and growing their STEAM (Science, Technology, Engineering, Art and Mathematics) communities of practice, and supporting direct knowledge exchange through the roll-out of commercialisation policies, training, capital and digital infrastructure to support more students and entrepreneurs.
Organisational readiness
This category assessed BCUâs innovation culture, creative capabilities and the structures, processes and governance in place to support innovation developments. When examined through the knowledge exchange lens, these areas translated into BCUâs ability to use KE to spark discussion, curiosity and inspire creativity accelerating the build up of a virtuous growth mindset. BCU have engaged with over 2,500 businesses, and formally assisted 1,425 to start, grow or innovate since 2017/18. BCU demonstrated their ability to leverage this landscape to create powerful sub-networks within their wider ecosystem for greater knowledge exchange, thus, generating a force multiplier at every stage of their innovation process. Internally, dissemination of innovation wins and promotion of ideas sharing has ramped up the institutionâs innovation knowledge base and underpinned a sustainable innovation pipeline of activities.
Core capabilities, technologies and IP
For an institution like BCU, this category focused on building capacity in expertise and resource. Rapid access to external knowledge sources within RIEEâs ecosystem helped to reflect different perspectives from SMEs, larger businesses, other academic stakeholders and industrial representatives from associations and learned societies. Development of 100 innovation ambassadors within RIEE has brought greater access to the ambassadorsâ own communities of practice and collaborative networks. The use of crowdsourcing mechanisms such as innovation challenges, have helped build momentum around specific product, service or societal problems. Use of collaborative knowledge STEAM tools such as STEAM Sprints, have enabled greater creative problem solving and refinement of selected ideas.
Industry foresight
At the heart of this category is knowledge exchange. Through analysis and synthesis, information becomes intelligence supporting innovation directions. Within RIEE, long-established and engrained partnerships with external stakeholders and engagement on industry forums have been utilised to acquire sectoral knowledge and key market intelligence informing and shaping the exploration and exploitation of new scientific, technological and engineering discoveries. The universityâs representation on key regional advisory boards positioned them as thought leaders and led to sculpting regional strategies and plans.
Customer awareness
BCUâs Public and Community Engagement Strategy forms the basis for mechanisms to drive productive knowledge exchange. This category focused on understanding the needs of the customer and involving them in the innovation development process. RIEE demonstrated its ability to use collaborative networks and customer ecosystems to identify challenges. They harnessed co-creation practices and funding â e.g. Proof of Concept Support Fund for Staff – to then deliver innovative solutions.
Effective knowledge exchange requires coherent, relevant and accurate data. Through BCUâs CRM, segmentation and narrow-casting has been achieved. This targeting of specific information through BCUâs online platforms and social media channels has encouraged 13,591 connections with businesses and proliferated greater knowledge exchange with over 2,500 engaged relationships.
Impact and value
This categoryâs focus ensured that a structured approach to implementation was adopted to maximise commercial success, and measurement of the innovation process meets organisational objectives. In this context, BCUâs community engagement and knowledge exchange through multiple pathways helped to underpin continual improvement of RIEEâs innovation process. The positive impact of knowledge exchange for RIEE has been defined by the development of STEAMhouse project – phase 2, and the creation of BCU Enterprises, to further drive the impact of RIEE, including research, experimentation, exploitation, and commercialisation of product IP and service know-how in STEAM disciplines.
Outcomes
Gaps were identified across all six of the I3 Standard framework categories. The key improvements in KE included:
Identifying methods to activate critical behaviours in staff, students and ecosystem partners, to encourage greater sharing and knowledge exchange;
Clustering innovation activities around key technology domains and IP assets, enabling more targeted knowledge exchange with partners, suppliers and customers within the innovation ecosystem;
Developing a more systematic way to communicate and engage with innovation partners yearly, to assess change in customersâ ecosystems, curate priorities of demand and increase BCUâs innovation maturity level;
Identifying more targeted KPIs to measure RIEEâs activities, thus determining progress and success, return on innovation investment and yield value.
Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professorsâ Council or the Toolkit sponsors and supporters.
Abstract: A project, developed jointly by UCL and engineers from ARUP, allowed students to work on redesigning the fire damaged roof of the Notre Dame Cathedral. Industry expertise complemented academic experience in civil engineering design to create a topical, relevant and creative project for students. The project combined technical learning in timber design with broader considerations such as costs, health and safety, buildability and environmental impacts. Final presentations being made to engineering teams at ARUP offices also developed wider professional skills.
Background
Following the 2019 fire in the Notre Dame Cathedral, Civil Engineering Students at University College London (UCL) were tasked with designing a replacement. The project was delivered, in collaboration with engineers from ARUP, within a Design module in Year 2 of the programme. The project was run as a design competition with teams competing against one another. The project built on learning and design project experience built up during years 1 and 2 of the course.
The collaboration with ARUP is a long-standing partnership. UCL academics and ARUP engineers have worked on several design projects for students across all years of the Civil Engineering Programme.
The Brief
Instead of designing a direct replacement for the roof the client wanted to create a modern, eye-catching roof extension which houses a tourist space that overlooks the city. The roof had to be constructed on the existing piers so loading limits were provided. The brief recognised the climate emergency and a key criterion for evaluation was the sustainability aspects of the overall scheme. For this reason, it also stipulated that the primary roof and extension structure be, as far as practicable, made of engineered timber.
Figure 1. Image from the project brief indicating the potential building envelopes for the roof design
Given the location all entries had to produce schemes that were quick to build, cause minimal disruption to the local population, not negatively impact on tourism and, most importantly, be safe to construct.
Requirements
Teams (of 6) were required to propose a minimum of 2 initial concept designs with an appraisal of each and recommendation for 1 design to be taken forward.
The chosen design was developed to include:
Full structural design; Calculations to Eurocodes, load path diagrams, member sizing, connection design, explanation of structural choices.
Buildability (cost breakdown, site logistics, consideration of context)
Health and Safety risks, impacts on design and control measures
Construction sequence
Sustainability summary inc. embodied carbon calculations
Teams had to provide a 10xA3 page report, a set of structural calculations, 2xA3 drawings and a 10-minute presentation.
Figure 2. Connection detail drawing by group 9
Delivery
Course material was delivered over 4 sessions with a final session for presentations:
Session 1: Project introduction and scheme designing
Session 2: Timber design
Session 3: Construction and constructability
Session 4: Fire Engineering and sustainability
Session 5: Student Presentations
Sessions were co-designed and delivered by a UCL academic and engineers from ARUP. The sessions involved a mixture of elements incl. taught, tutorial and workshop time. ARUP engineers also created an optional evening workshop at their (nearby) office were groups or individuals could meet with a practicing engineer for some advice on their design.
These sessions built on learning from previous modules and projects.
Learning / Skills Development
The project aimed to develop skills and learning in the following areas:
Technical skills relating to structural design using timber, embodied energy calculations, drawing and H&S risk assessment.
Design skills relating to consideration of the site, its context and the need, creativity and assessing ideas, consideration and overlapping of numerous disciplines, design iteration and improvement.
Professional skills in relation to communicating with clients, producing reports to a professional standard, presenting a project, working in teams, organising resources, etc.
Visiting the ARUP office and working with practicing engineers also enhanced student understanding of professional practice and standards.
Benefits of Collaborating
The biggest benefit to the collaboration was the reinforcement of design approaches and principles, already taught by academics, by practicing engineers. This adds further legitimacy to the approaches in the minds of the students and is evidenced through the application of these principles in student outputs.
Figure 3. Development of design concepts by group 12
The increased range in technical expertise that such a collaboration brings provides obvious benefit and the increased resource means more staff / student interaction time (there were workshops where it was possible to have one staff member working with every group at the same time).
Working with an aspirational partner (i.e. somewhere the students want to work as graduates) provides extra motivation to improve designs, to communicate them professionally and impress the team. Working and presenting in the offices of ARUP also helped to develop an understanding of professional behaviour.
Reflections and Feedback
Reflections and feedback from all staff involved was that the work produced was of a high quality. It was pleasing to see the level of creativity that the students applied in their designs. Feedback from students gathered through end of module review forms suggested that this was due to the level of support available which allowed them to develop more complex and creative designs fully.
Wider feedback from students in the module review was very positive about the project. They could see that it built on previous experiences from the course and enjoyed that the project was challenging and relevant to the real world. They also valued the experiences of working in a practicing design office and working with practicing engineers from ARUP. Several students posted positively about the project on their LinkedIn profiles, possibly suggesting a link between the project and employability in the minds of the students.
Figure 4. Winning design summary diagram by group 12
Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professorsâ Council or the Toolkit sponsors and supporters.
Abstract: The case study looks at how we use guest lecturers from industry (and academia) at Cranfield University. In the case study we examine why and how module leaders use guest lecturers in their modules. Furthermore, we also cover the student perspective. How do students perceive this form of industry collaboration and what are their expectations from guest lectures? The case study will benefit the EPC community by giving insight and advice on how to include guest lecturers in the curriculum. While many universities use guest lecturers from industry, very little research has been conducted into module leadersâ and studentsâ experience with guest lectures. The case study provides good practice examples based on studentsâ and module leadersâ feedback.
Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professorsâ Council or the Toolkit sponsors and supporters.
Authors: Ian Hobson (Senior Lecturer and Academic Mentor for Engineering Leadership Management at Swansea University and former Manufacturing Director at Tata Steel) and Dr Vasilios Samaras (Senior Lecturer and Programme Director for Engineering Leadership Management at Swansea University)
Keywords: Academia, Industry
Abstract: Throughout the MSc Engineering Leadership Management program, the students at Swansea University develop theoretical knowledge and capability around leadership in organisations. Working alongside our industry partner Tata Steel, they deploy this knowledge to help understand and provide potential solutions to specific organisational issues that are current and of strategic importance to the business. The output of this work is presented to the Tata Steel board of directors along with a detailed report.
Aims of the program
In todayâs world, our responsibility as academics is to ensure that we provide an enabling learning environment for our students and deliver a first-class education to them. This has been our mantra for many years. But what about our responsibility to the employing organisations? Itâs all well and good providing well educated graduates but if they are not aligned to the requirements of those organisations then we are missing the point. This may be an extreme scenario, but there is a real danger that as academics we can lose touch with the needs of those organisations and as time moves on the gap between what they want and what we deliver widens.
In todayâs world this relationship with the employment market and understanding the requirement of it is essential. We need to be agile in our approach to meet those requirements and deliver quality employees to the market.
How did we set this collaborative approach?
In reality the only way to do this is by adopting a collaborative approach to our program designs. Our aim with the MSc Engineering Leadership Management (ELM) at Swansea University is to ensure that we collaborate fully with the employment market by integrating industry professionals into our program design and delivery processes. In this way we learn to understand the challenges that organisations face and how they need strength in the organisation to meet those challenges. This of course not an easy task to accomplish.
In our experience professionals within organisations are often overrun with workload and trying to manage the challenges that they face. A university knocking the door with an offer of collaboration is not always top of their priority list, so how do we make this happen? You need to have a balance of academics and experienced industry leaders working within the program who understand the pressures that business faces. They also often have networks within the external market who are willing to support such programs as the ELM. The power of collaboration is often overlooked. Itâs often a piece of research, dealing with a specific technical issue, it is rarely a continuum of organisational alignment. If the collaboration is designed for the long-term benefit of improving employability, then organisations will see this as a way to help solve the increasing challenge of finding âgoodâ employees in a market that is tightening. So overall this becomes a win-win situation.
How was the need for the program identified?
Our program was developed following feedback to the university from the market that graduates were joining organisations with good academic qualifications but lacked an understanding of how organisations work. More importantly how to integrate into the organisation and develop their competencies. This did come with time and support, but the graduates fell behind the expected development curve and needed significant support to meet their aspirations.
Swansea University developed the ELM to provide education on organisations and how they work and develop the skills that are required to operate in them as an employee. These tend to be the softer skills, but also developing the studentâs competence in using them. Examples include working as teams and providing honest feedback via 1-1s and 360s and team reviews.
In our experience the ability to challenge in a constructive way is a competency that the students donât possess. All our work is anchored in theory which provides reference for the content. The assignments that we set involve our industry partners and provide potential solutions to real issues that organisations face. Â The outcome of their projects is presented to senior management within the host organisation. This is often the high point of the year for the students. This way the students get exposure to the organisations which extends their comfort zones preparing them for the future challenges.
What are the program outcomes?
September 2022 will be our fifth year. The program is accredited by the Institution of Engineering and Technology (IET). Our numbers have increased year on year, and we are running cohorts of up to 20 students. Itâs a mix of UK and international students. The program requires collaboration between the university faculties which has brought significant benefits and provided many learning opportunities. The collaboration between the engineering and business schools has made us realise that working together we provide a rounded program that is broad in content, but also deep in areas that are identified as specific learning objectives.
The feedback from the University is that students on the ELM program perform well and they have a more mature approach to learning and have confidence in themselves and are proactive in lectures. From our industry partners they feed back that the ELM students are ahead of the curve and are promoted into positions ahead of their peers.
What have we learned from the program?
As lecturers, over the years it has become very clear that the content that we deliver must change year on year. We cannot deliver the same content as it quickly becomes out of date. The theory changes very little, but the application changes significantly, in line with the general market challenges. It is almost impossible to predict and if we sit back and look at the past 4 years this pattern is clear. We also need to refresh our knowledge and we have as much to learn from our students as they do from us. We treat them as equals and have a very good learning relationships and have open and honest debates. We always build feedback into our programs and discus how we can improve the content and delivery of the program. Without exception feedback from a yearâs cohort will modify the program for the following year.
Looking ahead
We are being approached by organisations interested in the University delivering a similar program to their future leaders on a part time basis which is something we are considering. We do however recognise that this program is successful because of the experience and knowledge of the lecturers and the ability to work with small cohorts which enables a tailored approach to the program content.
We believe that collaboration with the market keeps the ELM aligned with its requirements. Equally as importantly is the collaboration with our students. They are the leaders of the future and if the market loses sight of the expectations of these future leaders, then they will fail.
The ELM not only aligns its programs with the market, it keeps the market aligned with future leaders.
Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professorsâ Council or the Toolkit sponsors and supporters.
Authors: Dr Sajjad Hussain (University of Glasgow), Dr Hasan T Abbas (University of Glasgow), Dr Qammer H Abbasi (University of Glasgow), Prof Muhammad Imran (University of Glasgow), Mark Cullens (EON Reality), Marcin Kasica (EON Reality), Dr Renah Wolzinger (EON Reality)
Abstract: The University of Glasgow has established a mixed reality center, EON-XR Centre, in partnership with EON Reality Inc. EON Reality is a global leader in Augmented and Virtual Reality-based knowledge and skills transfer for industry and education. In this partnership, over 2000 students, internees, and staff members are provided the opportunity to access the XR technology to enhance the understanding of countless topics in the world around us, contributing both to the development of exciting educational content as well as the larger global knowledge metaverse.
Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professorsâ Council or the Toolkit sponsors and supporters.
Authors: Steve Jones (Siemens), Associate Prof David Hughes (Teesside University), Prof Ion Sucala (University of Exeter), Dr Aris Alexoulis (Manchester Metropolitan University) and Dr Martino Luis (University of Exeter)
Abstract: Siemens have worked together with university academics from 10 institutions to develop and implement holistic digitalisation training and resources titled the âConnected Curriculumâ. The collaboration has proved hugely successful for teaching, research and knowledge transfer. This model and collaboration is an excellent example of industry informed curriculum development and the translational benefits this can bring for all partners.
Collaboration between academic institutions and industry is a core tenet of all Engineering degrees; however its practical realisation is often complex. Academic institutions employ a range of strategies to improve and embed their relationships with industry. These approaches are often institution specific and do not translate well across disciplines. This leaves industries with multiple academic partnerships, all operating differently and a constant task of managing expectations on both sides. The difference about Siemens Connected Curriculum is that it is an industry-led engagement which directly seeks to address and resource these challenges.
In 2019 Siemens developed the âConnected Curriculumâ, a suite of resources (see fig1) to support and enable academic delivery around the topic of âIndustry 4â. A novel multi-partner network was formed between Siemens, Festo Didactic and universities to develop and deliver the curriculum using real industrial hardware and software. Siemens is uniquely positioned to support on Industry 4 because it is one of the few companies that has a product portfolio that spans the relevant industrial hardware and software. As a result, Siemens is more able to bring together the cyber-physical solutions that sit at the heart of Industry 4.
Figure 1 – Core resources of Siemens Connected Curriculum
Connected Curriculum Aims
The scheme set out with a number of designed aims for the benefit of both Siemens and the partner universities.
Increase the ability of graduates to have an impact on complex Industry 4 topics
Develop graduate employability/recruitment through real world understanding nurtured through industrial case studies and problem-based engagement with industry.
Expanding the market with engineers familiar with Siemens’ industrial hardware and software
Develop and keep current the skills of academics in a rapidly changing technical landscape
A model that supported sustained industrial investment in academic capability
A model that was scalable to engage future institutions
Connected Curriculum Implementation
In 2019, four universities agreed with Siemens to create a pilot programme with a common vision for where Siemens could add value, how the university partners could collaborate, and how the network could scale. The initial pilot programme included Manchester Metropolitan University (MMU), The University of Sheffield (UoS), Middlesex University (Mdx), and Liverpool John Moores University (LJMU). Since the success of its pilot programme, as of Jan 2022 Connected Curriculum now has ten UK university partners with the addition of Teesside University, Coventry University, Exeter University, Salford University, Sheffield Hallam University and The University West of England. The consortium continues to grow and is now expanding internationally. The university academics and the Connected Curriculum team at Siemens have worked together to develop holistic digitalisation training and resources.
Siemens developed a specific team to resource Connected Curriculum, which now includes a full-time Connected Curriculum lead and two Engineering support staff. In addition to the direct team, the initiative also relies on input from a range of experts across the multiple Siemens business units.
The collaboration between multiple institutions and Siemens has proved hugely successful for teaching, research and knowledge transfer. We feel this model and collaboration is an excellent example of industry informed curriculum development and the translational benefits this can bring for all partners. Evidential outcomes of these benefits are demonstrated through the following examples.
Multi-disciplinary delivery
In 2020 Teesside Universityâs School of Computing, Engineering and Digital Technologies completed a module review including the embedding of digitalisation, resourced through Connected Curriculum, across its Engineering degrees. A discipline specific, scaffolded approach was developed, enabling students to build on previous learning. This includes starting at a component level and building towards fully integrated cyber-physical systems and plants. Connected Curriculum resources are used to inform and resource new modules including Robotics Design and Control and Process Automation. Due to the inherent need for multi-disciplinary working on digitalisation projects many of these have been structured as shared modules. As Siemens work across such a broad range of industries we are able to embed case studies and tasks which are relevant and foster collaborative working. The need for these digital skills and collaborative approaches has been highlighted by a number of studies including the joint 2021 IMechE/IET survey report: The future manufacturing engineer – ready to embrace major change?
Impact on Industry
In May 2021, Exeter’s Engineering Management group and a manufacturer of electric motors, generators, power electronics, and control systems (located in Devon, UK) collaborated to create digital twins for the assembly line of the Internal Permanent Magnet Motor. With the support from Siemens, we implemented Siemens Tecnomatix Plant Simulation to develop the models. The aim was to optimise assembly line performance of producing the Internal Permanent Magnet Motor such as cycle time, resource utilisation, idle time, throughput and efficiency. What-if scenarios (e.g. machine failure, various material handling modes, absenteeism, bottlenecks, demand uncertainty and re-layout workstations) were performed to build resilient, productive and sustainable assembly lines. Two MSc students were closely involved in this collaborative project to carry out the modelling and the experiments.  Our learners have experienced hands-on engineering practice and action-oriented learning to implement Siemens plant simulation in industry.
Industrially resourced project-based learning
In 2020 Siemens was involved in the Ventilator Challenge UK (VCUK) consortium that was formed in response to the COVID-19 pandemic. VCUK was tasked with ramping up production of ventilators from 10/week to 1500/week to produce a total of 13500 in just 12 weeks. Inspired by this very successful project, academics at MMU approached the Connected Curriculum team asking if the project could be replicated with a multidisciplinary group of 2nd year Engineering students. MMU Academics and Engineers from Siemens codeveloped a project pack using an open-source ventilator design from Medtronic. The students were tasked with designing a manufacturing process that would produce 10000 ventilators in 12 weeks. The students had 6 weeks to learn how to use the industry standard tools required for plant simulation (Siemens Tecnomatix) and to carry out the project successfully. The project attracted media attention and was featured in articles 1 and 2.
Keys to Success
So, what made the Connected Curriculum so successful? Digitalisation is clearly a current trend and so timing has played an important role. One of the most significant reasons is that Siemens not only led the scheme but resourced it. This has been key to supporting the rapidly growing need for relevant academic expertise. The on-going support from Siemens is also key for issue resolution and to support implementation for universities in adopting new curriculum. Engaging academic partners early in the process was key to ensuring the content was relevant and appropriately pitched.
Siemens breadth and depth of technological expertise across numerous technologies has been a key factor in the success of this initiative. Combined with its global engineering community, this has facilitated a rich integrated curriculum approach which covers a range of aligned technologies. Drawing on internal experts across its global community has allowed the initiative to benefit from a wealth of existing knowledge and resources. Having reached critical mass the initiative is now financially self-sustaining. Without reaching this milestone continued engagement would have been impossible.
Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professorsâ Council or the Toolkit sponsors and supporters.
Theme: Collaborating with industry for teaching and learning
