Theme: Collaborating with industry for teaching and learning, Knowledge exchange, Research, Graduate employability and recruitment

Authors: Steve Jones (Siemens), Associate Prof David Hughes (Teesside University), Prof Ion Sucala (University of Exeter), Dr Aris Alexoulis (Manchester Metropolitan University) and Dr Martino Luis (University of Exeter)

Keywords: Digitalisation, Partnership, Collaboration, Network

Abstract: Siemens have worked together with university academics from 10 institutions to develop and implement holistic digitalisation training and resources titled the “Connected Curriculum”. The collaboration has proved hugely successful for teaching, research and knowledge transfer. This model and collaboration is an excellent example of industry informed curriculum development and the translational benefits this can bring for all partners.

 

Collaboration between academic institutions and industry is a core tenet of all Engineering degrees; however its practical realisation is often complex. Academic institutions employ a range of strategies to improve and embed their relationships with industry. These approaches are often institution specific and do not translate well across disciplines. This leaves industries with multiple academic partnerships, all operating differently and a constant task of managing expectations on both sides. The difference about Siemens Connected Curriculum is that it is an industry-led engagement which directly seeks to address and resource these challenges.

In 2019 Siemens developed the “Connected Curriculum”, a suite of resources (see fig1) to support and enable academic delivery around the topic of ‘Industry 4’. A novel multi-partner network was formed between Siemens, Festo Didactic and universities to develop and deliver the curriculum using real industrial hardware and software. Siemens is uniquely positioned to support on Industry 4 because it is one of the few companies that has a product portfolio that spans the relevant industrial hardware and software. As a result, Siemens is more able to bring together the cyber-physical solutions that sit at the heart of Industry 4.

 

 

 

Figure 1 – Core resources of Siemens Connected Curriculum

Connected Curriculum Aims

The scheme set out with a number of designed aims for the benefit of both Siemens and the partner universities.

Connected Curriculum Implementation

In 2019, four universities agreed with Siemens to create a pilot programme with a common vision for where Siemens could add value, how the university partners could collaborate, and how the network could scale. The initial pilot programme included Manchester Metropolitan University (MMU), The University of Sheffield (UoS), Middlesex University (Mdx), and Liverpool John Moores University (LJMU). Since the success of its pilot programme, as of Jan 2022 Connected Curriculum now has ten UK university partners with the addition of Teesside University, Coventry University, Exeter University, Salford University, Sheffield Hallam University and The University West of England. The consortium continues to grow and is now expanding internationally. The university academics and the Connected Curriculum team at Siemens have worked together to develop holistic digitalisation training and resources.

Siemens developed a specific team to resource Connected Curriculum, which now includes a full-time Connected Curriculum lead and two Engineering support staff. In addition to the direct team, the initiative also relies on input from a range of experts across the multiple Siemens business units.

The collaboration between multiple institutions and Siemens has proved hugely successful for teaching, research and knowledge transfer. We feel this model and collaboration is an excellent example of industry informed curriculum development and the translational benefits this can bring for all partners. Evidential outcomes of these benefits are demonstrated through the following examples.

Multi-disciplinary delivery

In 2020 Teesside University’s School of Computing, Engineering and Digital Technologies completed a module review including the embedding of digitalisation, resourced through Connected Curriculum, across its Engineering degrees. A discipline specific, scaffolded approach was developed, enabling students to build on previous learning. This includes starting at a component level and building towards fully integrated cyber-physical systems and plants. Connected Curriculum resources are used to inform and resource new modules including Robotics Design and Control and Process Automation. Due to the inherent need for multi-disciplinary working on digitalisation projects many of these have been structured as shared modules. As Siemens work across such a broad range of industries we are able to embed case studies and tasks which are relevant and foster collaborative working. The need for these digital skills and collaborative approaches has been highlighted by a number of studies including the joint 2021 IMechE/IET survey report: The future manufacturing engineer – ready to embrace major change?

Impact on Industry

In May 2021, Exeter’s Engineering Management group and a manufacturer of electric motors, generators, power electronics, and control systems (located in Devon, UK) collaborated to create digital twins for the assembly line of the Internal Permanent Magnet Motor.  With the support from Siemens, we implemented Siemens Tecnomatix Plant Simulation to develop the models. The aim was to optimise assembly line performance of producing the Internal Permanent Magnet Motor such as cycle time, resource utilisation, idle time, throughput and efficiency. What-if scenarios (e.g. machine failure, various material handling modes, absenteeism, bottlenecks, demand uncertainty and re-layout workstations) were performed to build resilient, productive and sustainable assembly lines. Two MSc students were closely involved in this collaborative project to carry out the modelling and the experiments.  Our learners have experienced hands-on engineering practice and action-oriented learning to implement Siemens plant simulation in industry.

Industrially resourced project-based learning

In 2020 Siemens was involved in the Ventilator Challenge UK (VCUK) consortium that was formed in response to the COVID-19 pandemic. VCUK was tasked with ramping up production of ventilators from 10/week to 1500/week to produce a total of 13500 in just 12 weeks. Inspired by this very successful project, academics at MMU approached the Connected Curriculum team asking if the project could be replicated with a multidisciplinary group of 2nd year Engineering students. MMU Academics and Engineers from Siemens codeveloped a project pack using an open-source ventilator design from Medtronic. The students were tasked with designing a manufacturing process that would produce 10000 ventilators in 12 weeks. The students had 6 weeks to learn how to use the industry standard tools required for plant simulation (Siemens Tecnomatix) and to carry out the project successfully. The project attracted media attention and was featured in articles 1 and 2.

Keys to Success

So, what made the Connected Curriculum so successful? Digitalisation is clearly a current trend and so timing has played an important role. One of the most significant reasons is that Siemens not only led the scheme but resourced it. This has been key to supporting the rapidly growing need for relevant academic expertise. The on-going support from Siemens is also key for issue resolution and to support implementation for universities in adopting new curriculum. Engaging academic partners early in the process was key to ensuring the content was relevant and appropriately pitched.

Siemens breadth and depth of technological expertise across numerous technologies has been a key factor in the success of this initiative. Combined with its global engineering community, this has facilitated a rich integrated curriculum approach which covers a range of aligned technologies. Drawing on internal experts across its global community has allowed the initiative to benefit from a wealth of existing knowledge and resources. Having reached critical mass the initiative is now financially self-sustaining. Without reaching this milestone continued engagement would have been impossible.

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters.

Theme: Graduate employability and recruitment, Collaborating with industry for teaching and learning

Authors: Bob Tricklebank (Dyson Institute of Engineering and Technology) and Sue Parr (WMG, University of Warwick).

Keywords: Partnerships, Academic, Industry

Abstract: This case study illustrates how, through a commitment to established guiding principles, open communication, a willingness to challenge and be challenged, flexibility and open communication, it’s possible to design and deliver a degree apprenticeship programme that is more than the sum of its parts. 

 

Introduction

Dyson is driven by a simple mission: to solve the problems that others seem to ignore.  From the humble beginnings of the world’s first bagless vacuum cleaner, Dyson is now a global research and technology company with engineering, research, manufacturing and testing operations in the UK, Singapore, Malaysia and the Philippines. The company employs 14,000 people globally including 6,000 engineers and scientists. Its portfolio of engineering expertise, supported by a £3 million per week investment into R&D, encompasses areas from solid-state batteries and high-speed digital motors to machine learning and robotics.

Alongside its expansive technology evolution, Dyson has spent the past two decades supporting engineering education in the UK through its charitable arm, the James Dyson Foundation. The James Dyson Foundation engages at all stages of the engineering pipeline, from providing free resources and workshops to primary and secondary schools to supporting students in higher education through bursaries, PhD funding and capital donations to improve engineering facilities.

It was against this backdrop of significant investment in innovation and genuine passion for engineering education that Sir James Dyson chose to take a significant next step and set up his own higher education provider: the Dyson Institute of Engineering and Technology.

The ambition was always to establish an independent higher education provider, able to deliver and award its own degrees under the New Degree Awarding Powers provisions created by the Higher Education and Research Act 2017. But rather than wait the years that it would take for the requisite regulatory frameworks to appear and associated applications to be made and quality assurance processes to be passed, the decision was made to make an impact in engineering education as quickly as possible, by beginning delivery in partnership with an established university.

Finding the right partner

The search for the right university partner began by setting some guiding principles; the non-negotiable expectations that any potential partner would be expected to meet, grounded in Dyson’s industrial expertise and insight into developing high-calibre engineering talent.

1.An interdisciplinary programme

Extensive discussions with Dyson’s engineering leaders, as well as a review of industry trends, made one thing very clear: the engineers of the future would need to be interdisciplinarians, able to understand mechanical, electronic and software engineering, joining the dots between disciplines to develop complex, connected products. Any degree programme delivered at the Dyson Institute would need to reflect that – alongside industrial relevance and technical rigour.

2. Delivered entirely on the Dyson Campus

It was essential that delivery of the degree programme took place on the same site on which learners would be working as Undergraduate Engineers, ensuring a holistic experience. There could be no block release of learners from the workplace for weeks at a time: teaching needed to be integrated into learners’ working weeks, supporting the immediate application of learning and maintaining integration into the workplace community.  

3. Actively supported by the Dyson Institute

This would not be a bipartisan relationship between employer and training provider. The fledgling Dyson Institute would play an active role in the experience of the learners, contributing to feedback and improvements and gaining direct experience of higher education activity by shadowing the provider.

WMG, University of Warwick

Dyson entered into discussions with a range of potential partners. But WMG, University of Warwick immediately stood out from the crowd.

Industrial partnership was already at the heart of WMG’s model. In 1980 Professor Lord Kumar Bhattacharyya founded WMG to deliver his vision to improve the competitiveness of the UK’s manufacturing sector through the application of value-adding innovation, new technologies and skills development. Four decades later, WMG continues to drive innovation through its pioneering research and education programmes, working in partnership with private and public organisations to deliver a real impact on the economy, society and the environment.

WMG is an international role model for how universities and businesses can successfully work together; part of a Top 10 UK ranked and Top 100 world-ranked university.

WMG’s expertise in working with industrial partners meant that they understood the importance of flexibility and were willing to evolve their approach to meet Dyson’s expectations – from working through the administrative challenge of supporting 100% delivery on the Dyson Campus, to developing a new degree apprenticeship programme.

Academics at WMG worked closely with Dyson engineers, who offered their insight into the industrial relevance of the existing programme – regularly travelling to WMG to discuss their observations in person and develop new modules. This resulted in a degree with a decreased focus on group work and project management, skills that learners would gain in the workplace at Dyson, and an increased focus on software, programming and more technically focused modules.

Importantly, WMG was supportive of Dyson’s intention to set up an entirely independent higher education provider. Rather than see a potential competitor, WMG saw the opportunity to play an important part in shaping the future of engineering education, to engage in reciprocal learning and development alongside a start-up HE provider and to hone its portfolio for future industrial partnerships.

The programme

In September 2017, the Dyson Institute opened its doors to its first cohort of 33 Undergraduate Engineers onto a BEng in Engineering degree apprenticeship, delivered over four years and awarded by the University of Warwick.

Two days per week are dedicated to academic study. The first day is a full day of teaching, with lecturers from WMG travelling to the Dyson Campus to engage in onsite delivery. The second day is a day of self-study, with lecturers available to answer questions and help embed learning. The remaining three days are spent working on live engineering projects within Dyson.

The first two years of the programme are deliberately generalist, while years three and four offer an opportunity to specialise. This academic approach is complemented in the workplace, with Undergraduate Engineers spending their first two years rotating through six different workplace teams, from electronics and software to research and product development, before choosing a single workplace team in which to spend their final two years. Final year projects are based on work undertaken in that team.

The Dyson Institute enhances WMG’s provision in a variety of ways, including administration of the admissions process, the provision of teaching and learning facilities, pastoral support, health and wellbeing support, social and extra-curricular opportunities, monitoring of student concerns and professional development support.  

Key enhancements include the provision of Student Support Advisors (one per cohort), a dedicated resource to manage learners’ workplace experience, quarterly Wellbeing and Development Days and the Summer Series, a professional development programme designed to address the broader set of skills engineers need, which takes the place of academic delivery across July and August.

Continuous improvement  

The collaborative partnership between Dyson, the Dyson Institute and WMG, the University of Warwick did not end when delivery began. Instead, the focus turned to iteration and improvement.

Dyson Institute and WMG programme leadership hold regular meetings to discuss plans, progress and challenges. These conversations are purposefully frank, with honesty on both sides allowing concerns to be raised as soon as they are noted. An important voice in these conversations is that of the student body, whose ‘on the ground experience’ is represented not only through the traditional course representatives, but through stream and workplace representatives.

Even as the Dyson Institute has begun independent delivery (it welcomed its first Dyson Institute-registered Undergraduate Engineers in September 2021), both partners remain dedicated to improving the student experience. The current focus is on increasing WMG’s onsite presence as well as the regularity of joint communications to the student body, with a view to supporting a more streamlined approach to challenge resolution.

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters.

Theme: Collaborating with industry for teaching and learning, Knowledge exchange

Authors: Prof Robert Hairstans (New Model Institute for Technology and Engineering), Dr Mila Duncheva (Stora Enso), Dr Kenneth Leitch (Edinburgh Napier University), Dr Andrew Livingston (Edinburgh Napier University), Kirsty Connell-Skinner (Edinburgh Napier University) and Tabitha Binding (Timber Development UK)

Keywords: Timber, Built Environment, Collaboration, New Educational Model

Abstract: The New Model Institute for Technology and Engineering, Edinburgh Napier University and Timber Development UK are working with external stakeholders to enable an educational system that will provide comprehensive training in modern methods of timber construction. A Timber Technology Engineering and Design (TED) competency framework has been derived and a UK wide student design competition will run in the 1st quarter of 2022 as part of the process to curate the learner content and enable this alternative approach to upskilling. The EPC will gain an understanding of this alternative approach to creating an educational model by means of industry engagement. This new approach has been made possible via establishing a collaborative framework and leveraging available funding streams via the partners. This will be showcased as a methodology for others to apply to their own contexts as well as offer opportunity for knowledge and value exchange.

 

Introduction

Edinburgh Napier University (ENU), The New Model Institute for Technology and Engineering (NMITE) and Timber Development UK (TDUK) are working with external stakeholders to enable an educational system (Figure 1) that will provide comprehensive training in modern methods of timber construction. This case study presents an alternative approach to creating this Timber Technology Engineering and Design (TED) educational model by means of industry engagement and pilot learning experiences. This new approach has been made possible by establishing a collaborative framework and leveraging available funding streams via the partners.

Figure 1 – Approach to enabling Timber TED Educational System.

 

Project Aims

The aim of establishing Timber TED is to provide built environment students and professionals with a comprehensive suite of online credit bearing flexible training modules to upskill in modern timber construction techniques. To align the modules with industry need the learning content is to be underpinned by a competency framework identifying the evidence-based technical knowledge and meta skills needed to deliver construction better, faster and greener. The training modules are to be delivered in a blended manner with educational content hosted online and learners assessed by ‘learning by doing’ activities that stimulate critical thinking and prepare the students for work in practice (Jones, 2007).

Uniting industry education and training resources through one course, Timber TED will support learners and employers to harness the new knowledge and skills required to meet the increasing demand for modern timber construction approaches that meet increasingly stringent quality and environmental performance requirements.

The final product will be a recognised, accredited qualification with a bespoke digital assessment tool, suitable for further and higher education as well as employers delivering in-house training, by complementing and enhancing existing CPD, built environment degrees and apprenticeships.

The Need of a Collaborative Approach

ENU is the project lead for the Housing Construction & Infrastructure (HCI) Skills Gateway part of the Edinburgh & Southeast Scotland City Region Deal and is funded by the UK and Scottish Governments. Funding from this was secured to develop a competency framework for Timber TED given the regional need for upskilling towards net zero carbon housing delivery utilising low carbon construction approaches and augmented with addition funding via the VocTech Seed Fund 2021. With the built environment responsible for 39% of all global carbon emissions, meeting Scotland’s ambitious target of net zero by 2045 requires the adoption of new building approaches and technologies led by a modern, highly skilled construction workforce. Further to this ENU is partnering with NMITE to establish the Centre for Advanced Timber Technology (CATT) given the broader UK wide need. Notably England alone needs up to 345,000 new low carbon affordable homes annually to meet demand but is building less than a third of this (Miles and Whitehouse, 2013). The educational approach of NMITE is to apply a student-centric learning methodology with a curriculum fuelled by real-world challenges, meaning that the approach will be distinctive in the marketplace and will attract a different sort of engineering learner. This academic partnership was further triangulated with TDUK (merged organisation of TRADA and Timber Trades Federation) for UK wide industry engagement. The partnership approach resulted in the findings of the Timber TED competency framework and alternative pedagogical approach of NMITE informing the TDUK University Design Challenge 2022 project whereby inter-disciplinary design teams of 4–8 members, are invited to design an exemplary community building that produces more energy than it consumes – for Southside in Hereford. The TDUK University Design challenge would therefore pilot the approach prior to developing the full Timber TED educational programme facilitating the development of educational content via a webinar series of industry experts.

The Role of the Collaborators

The project delivery team of ENU, NMITE and TDUK are working collaboratively with a stakeholder group that represents the sector and includes Structural Timber Association, Swedish Wood, Construction Scotland Innovation Centre, Truss Rafter Association and TRADA. These stakeholders provide project guidance and are contributing in-kind support in the form of knowledge content, access to facilities and utilisation of software as appropriate.

Harlow Consultants were commission to develop the competency framework (Figure 1) via an industry working group selected to be representative of the timber supply chain from seed to building. This included for example engineered timber manufacturers, engineers, architects, offsite manufacturers and main contractors.

 

Figure 2 – Core and Cross-disciplinary high level competency requirements

 

The Southside Hereford: University Design Challenge (Figure 3) has a client group of two highly energised established community organisations Growing Local CIC and Belmont Wanderers CIC, and NMITE, all of whom share a common goal to improve the future health, well-being, life-chances and employment skillset of the people of South Wye and Hereford. Passivhaus Trust are also a project partner providing support towards the curation of the webinar series and use of their Passivhaus Planning software.

 

Figure 3 – TDUK, ENU, NMITE and Passivhaus Trust University Design Challenge

 

Outcomes, Lessons Learned and Available Outputs

The competency framework has been finalised and is currently being put forward for review by the professional institutions including but not limited to the ICE, IStructE, CIAT and CIOB. A series of pilot learning experiences have been trialled in advance of the UK wide design challenge to demonstrate the educational approach including a Passivhaus Ice Box challenge. The ice box challenge culminated in a public installation in Glasgow (Figure 4) presented by student teams acting as a visual demonstration highlighting the benefits of adopting a simple efficiency-first approach to buildings to reduce energy demands. The Timber TED competency framework has been used to inform the educational webinar series of the UK wide student design competition running in the 1st quarter of 2022. The webinar content collated will ultimately be used within the full Timber TED credit bearing educational programme for the upskilling of future built environment professionals.

 

Figure 4 – ICE box challenge situated in central Glasgow

 

The following are the key lessons learned:

Currently available outputs to date:

References

  1. Jones, J. (2007) ‘Connected Learning in Co-operative Education’, International Journal of Teaching and Learning in Higher Education, 19(3), pp. 263–273.
  2. Miles, J. and Whitehouse, N. (2013) Offsite Housing Review, Department of Business, Innovation & Skills. London

 

Any views, thoughts, and opinions expressed herein are solely that of the author(s) and do not necessarily reflect the views, opinions, policies, or position of the Engineering Professors’ Council or the Toolkit sponsors and supporters.

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